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[Bugfix] Add opt-out for synchronized FlashInfer autotune (multi-node deadlock without GPUDirect RDMA) - #52292

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Stupidoodle:fix/flashinfer-autotune-distributed-optout
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Stupidoodle:fix/flashinfer-autotune-distributed-optout

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Purpose

Fixes #52291.

Since the FlashInfer 0.6.16.post3 bump (#50892) wired set_autotune_process_group into
kernel_warmup.flashinfer_autotune (design from #48714), multi-node startup deadlocks
deterministically during autotuning on clusters whose inter-node transport is host-staged
NCCL without GPUDirect RDMA (reproduced on 6× GB10 / DGX Spark class, TP=2 × PP=3): ranks
desynchronize between tuning rounds, after which the cross-rank per-tactic timing collective
blocks forever — one TP rank enters the next tuning round, its peer never does, both sit in
futex wait at 0% GPU and startup never completes (full matrix in the issue: reproduced across
FlashInfer 0.6.16.post3 / 0.6.17 / 0.6.18, pip and system NCCL, warm and cold JIT caches;
the last pre-#50892 build tunes the identical workload cleanly every time).

This PR adds VLLM_FLASHINFER_AUTOTUNE_DISTRIBUTED_SYNC (default 1, current behavior
unchanged). Setting it to 0 restores the previous per-rank flow for distributed runs: every
rank tunes independently, no autotune process group is set (so no cross-rank collectives run
during tuning), and the persistent-cache broadcast is skipped because ranks may select
different tactics.

Test Plan

  • Deployed on the affected cluster (6× GB10, MiniMaxAI/MiniMax-M3-MXFP8, TP=2 × PP=3,
    vLLM 0.27.2rc1.dev54+gb96bcd0b4, FlashInfer 0.6.18) with the opt-out active.
  • Compared against the same deployment with default settings, and with
    VLLM_FLASHINFER_AUTOTUNE_SKIP_OPS=mxfp8_gemm.

Test Result

  • Default (synchronized): startup deadlocks in autotune every time (6/6 attempts across
    image/library permutations).
  • VLLM_FLASHINFER_AUTOTUNE_DISTRIBUTED_SYNC=0: autotune completes on all ranks, startup
    succeeds, serving verified end-to-end; single-stream throughput 14.4–14.5 tok/s (vs
    9.0 tok/s with the op skipped un-tuned) — matching the pre-Bump Flashinfer version to 0.6.16.post3 #50892 baseline.
  • Single-node and default-path behavior unchanged (the new branch is only taken when
    world_size > 1 and the env is explicitly disabled).

Synchronized distributed autotuning (set_autotune_process_group wired in
by the FlashInfer 0.6.16.post3 bump) deadlocks multi-node TP groups on
hosts without GPUDirect RDMA (e.g. GB10 / DGX Spark clusters): ranks can
desynchronize between tuning rounds, after which the per-tactic timing
all-reduce blocks forever with all ranks in futex wait. The engine then
idles behind the shm_broadcast 60-second warning with 0% GPU utilization
and startup never completes.

Add VLLM_FLASHINFER_AUTOTUNE_DISTRIBUTED_SYNC (default on, current
behavior unchanged). Setting it to 0 restores per-rank tuning with no
cross-rank collectives during the tuning pass and no persistent-cache
broadcast, which completes reliably on the affected fabrics.

Signed-off-by: Bryan Tran <bryan@punknown.net>

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@mergify mergify Bot added the bug Something isn't working label Aug 14, 2026
@mergify

mergify Bot commented Aug 28, 2026

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Contributor

This pull request has merge conflicts that must be resolved before it can be
merged. Please rebase the PR, @Stupidoodle.

https://docs.github.com/en/pull-requests/collaborating-with-pull-requests/working-with-forks/syncing-a-fork

@mergify mergify Bot added the needs-rebase label Aug 28, 2026
HelloKS added a commit to HelloKS/vllm that referenced this pull request Aug 28, 2026
Wire FlashInfer's native 512+0, top-k 2176 SM120 kernel with capability-gated Triton fallback. Add an opt-out for synchronized distributed FlashInfer autotuning to avoid multi-node deadlocks without GPUDirect RDMA.\n\nRefs: flashinfer-ai/flashinfer#4791\nRefs: vllm-project#52292\n\nCo-authored-by: Luca Motz <321921718+lucamotz@users.noreply.github.com>\nCo-authored-by: Bryan Tran <bryan@punknown.net>
HelloKS added a commit to HelloKS/vllm that referenced this pull request Aug 28, 2026
Wire FlashInfer's native 512+0, top-k 2176 SM120 kernel with
capability-gated Triton fallback. Add an opt-out for synchronized
distributed FlashInfer autotuning to avoid multi-node deadlocks without
GPUDirect RDMA.

Refs: flashinfer-ai/flashinfer#4791
Refs: vllm-project#52292

Co-authored-by: Luca Motz <321921718+lucamotz@users.noreply.github.com>
Co-authored-by: Bryan Tran <bryan@punknown.net>
HelloKS added a commit to HelloKS/vllm that referenced this pull request Aug 28, 2026
Add an opt-out for synchronized distributed FlashInfer autotuning to
avoid multi-node deadlocks on fabrics without GPUDirect RDMA.

Refs: vllm-project#52292

Co-authored-by: Bryan Tran <bryan@punknown.net>
@vbooka1

vbooka1 commented Sep 6, 2026

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Thank you, this patch fixed the deadlock with DeepSeek-V4-Flash-DSpark on 2x RTX PRO 6000 Blackwell, vLLM 0.28.0, FlashInfer v0.6.18.post1, TP=2

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[Bug]: Synchronized FlashInfer autotune deadlocks multi-node TP startup on hosts without GPUDirect RDMA (GB10/DGX Spark)

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