fix: ensure EDOT subprocess shuts down gracefully on agent termination

internal/pkg/otel/manager/execution.go

@@ -6,6 +6,7 @@ package manager
 
 import (
 	"context"
+	"time"
 
 	"github.com/open-telemetry/opentelemetry-collector-contrib/pkg/status"
 	"go.opentelemetry.io/collector/confmap"
@@ -18,5 +19,5 @@ type collectorExecution interface {
 }
 
 type collectorHandle interface {
-	Stop(ctx context.Context)
+	Stop(waitTime time.Duration)
 }

internal/pkg/otel/manager/execution_embedded.go

@@ -6,6 +6,7 @@ package manager
 
 import (
 	"context"
+	"time"
 
 	"github.com/open-telemetry/opentelemetry-collector-contrib/pkg/status"
 	"go.opentelemetry.io/collector/confmap"
@@ -66,15 +67,16 @@ type ctxHandle struct {
 }
 
 // Stop stops the collector
-func (s *ctxHandle) Stop(ctx context.Context) {
+func (s *ctxHandle) Stop(waitTime time.Duration) {
 	if s.cancel == nil {
 		return
 	}
 
 	s.cancel()
 
 	select {
-	case <-ctx.Done():
+	case <-time.After(waitTime):
+		return
 	case <-s.collectorDoneCh:
 	}
 }

internal/pkg/otel/manager/execution_subprocess.go

@@ -30,8 +30,6 @@ import (
 )
 
 const (
-	processKillAfter = 5 * time.Second
-
 	OtelSetSupervisedFlagName          = "supervised"
 	OtelSupervisedLoggingLevelFlagName = "supervised.logging.level"
 )
@@ -56,6 +54,7 @@ func newSubprocessExecution(logLevel logp.Level, collectorPath string) (*subproc
 		},
 		logLevel:               logLevel,
 		healthCheckExtensionID: healthCheckExtensionID,
+		reportErrFn:            reportErr,
 	}, nil
 }
 
@@ -64,6 +63,7 @@ type subprocessExecution struct {
 	collectorArgs          []string
 	logLevel               logp.Level
 	healthCheckExtensionID string
+	reportErrFn            func(ctx context.Context, errCh chan error, err error) // required for testing
 }
 
 // startCollector starts a supervised collector and monitors its health. Process exit errors are sent to the
@@ -106,7 +106,6 @@ func (r *subprocessExecution) startCollector(ctx context.Context, logger *logger
 	procCtx, procCtxCancel := context.WithCancel(ctx)
 	processInfo, err := process.Start(r.collectorPath,
 		process.WithArgs(r.collectorArgs),
-		process.WithContext(procCtx),
 		process.WithEnv(os.Environ()),
 		process.WithCmdOptions(func(c *exec.Cmd) error {
 			c.Stdin = bytes.NewReader(confBytes)
@@ -130,6 +129,7 @@ func (r *subprocessExecution) startCollector(ctx context.Context, logger *logger
 	ctl := &procHandle{
 		processDoneCh: make(chan struct{}),
 		processInfo:   processInfo,
+		log:           logger,
 	}
 
 	healthCheckDone := make(chan struct{})
@@ -196,14 +196,14 @@ func (r *subprocessExecution) startCollector(ctx context.Context, logger *logger
 		if procErr == nil {
 			if procState.Success() {
 				// report nil error so that the caller can be notified that the process has exited without error
-				reportErr(ctx, processErrCh, nil)
+				r.reportErrFn(ctx, processErrCh, nil)
 			} else {
-				reportErr(ctx, processErrCh, fmt.Errorf("supervised collector (pid: %d) exited with error: %s", procState.Pid(), procState.String()))
+				r.reportErrFn(ctx, processErrCh, fmt.Errorf("supervised collector (pid: %d) exited with error: %s", procState.Pid(), procState.String()))
 			}
 			return
 		}
 
-		reportErr(ctx, processErrCh, fmt.Errorf("failed to wait supervised collector process: %w", procErr))
+		r.reportErrFn(ctx, processErrCh, fmt.Errorf("failed to wait supervised collector process: %w", procErr))
 	}()
 
 	return ctl, nil
@@ -212,11 +212,12 @@ func (r *subprocessExecution) startCollector(ctx context.Context, logger *logger
 type procHandle struct {
 	processDoneCh chan struct{}
 	processInfo   *process.Info
+	log           *logger.Logger
 }
 
 // Stop stops the process. If the process is already stopped, it does nothing. If the process does not stop within
 // processKillAfter or due to an error, it will be killed.
-func (s *procHandle) Stop(ctx context.Context) {
+func (s *procHandle) Stop(waitTime time.Duration) {
 	select {
 	case <-s.processDoneCh:
 		// process has already exited
@@ -225,19 +226,18 @@ func (s *procHandle) Stop(ctx context.Context) {
 	}
 
 	if err := s.processInfo.Stop(); err != nil {
+		s.log.Warnf("failed to send stop signal to the supervised collector: %v", err)
 		// we failed to stop the process just kill it and return
 		_ = s.processInfo.Kill()
 		return
 	}
 
 	select {
-	case <-ctx.Done():
+	case <-time.After(waitTime):
+		s.log.Warnf("timeout waiting (%s) for the supervised collector to stop, killing it", waitTime.String())
 		// our caller ctx is Done; kill the process just in case
 		_ = s.processInfo.Kill()
 	case <-s.processDoneCh:
 		// process has already exited
-	case <-time.After(processKillAfter):
-		// process is still running kill it
-		_ = s.processInfo.Kill()
 	}
 }

internal/pkg/otel/manager/manager.go

@@ -34,6 +34,8 @@ type ExecutionMode string
 const (
 	SubprocessExecutionMode ExecutionMode = "subprocess"
 	EmbeddedExecutionMode   ExecutionMode = "embedded"
+	// waitTimeForStop is the time to wait for the collector to stop before killing it.
+	waitTimeForStop = 30 * time.Second
 )
 
 type collectorRecoveryTimer interface {
@@ -101,6 +103,9 @@ type OTelManager struct {
 	execution collectorExecution
 
 	proc collectorHandle
+
+	// collectorRunErr is used to signal that the collector has exited.
+	collectorRunErr chan error
 }
 
 // NewOTelManager returns a OTelManager.
@@ -131,7 +136,7 @@ func NewOTelManager(
 		recoveryTimer = newRestarterNoop()
 		exec = newExecutionEmbedded()
 	default:
-		return nil, errors.New("unknown otel collector exec")
+		return nil, fmt.Errorf("unknown otel collector execution mode: %q", mode)
 	}
 
 	logger.Debugf("Using collector execution mode: %s", mode)
@@ -144,10 +149,11 @@ func NewOTelManager(
 		errCh:                      make(chan error, 1), // holds at most one error
 		collectorStatusCh:          make(chan *status.AggregateStatus, 1),
 		componentStateCh:           make(chan []runtime.ComponentComponentState, 1),
-		updateCh:                   make(chan configUpdate),
+		updateCh:                   make(chan configUpdate, 1),
 		doneChan:                   make(chan struct{}),
 		execution:                  exec,
 		recoveryTimer:              recoveryTimer,
+		collectorRunErr:            make(chan error),
 	}, nil
 }
 
@@ -156,24 +162,21 @@ func (m *OTelManager) Run(ctx context.Context) error {
 	var err error
 	m.proc = nil
 
-	// signal that the run loop is ended to unblock any incoming update calls
-	defer close(m.doneChan)
-
-	// collectorRunErr is used to signal that the collector has exited.
-	collectorRunErr := make(chan error)
-
 	// collectorStatusCh is used internally by the otel collector to send status updates to the manager
 	// this channel is buffered because it's possible for the collector to send a status update while the manager is
 	// waiting for the collector to exit
 	collectorStatusCh := make(chan *status.AggregateStatus, 1)
 	for {
 		select {
 		case <-ctx.Done():
+			// signal that the run loop is ended to unblock any incoming update calls
+			close(m.doneChan)
+
 			m.recoveryTimer.Stop()
 			// our caller context is cancelled so stop the collector and return
 			// has exited.
 			if m.proc != nil {
-				m.proc.Stop(ctx)
+				m.proc.Stop(waitTimeForStop)
 			}
 			return ctx.Err()
 		case <-m.recoveryTimer.C():
@@ -187,7 +190,7 @@ func (m *OTelManager) Run(ctx context.Context) error {
 
 			newRetries := m.recoveryRetries.Add(1)
 			m.logger.Infof("collector recovery restarting, total retries: %d", newRetries)
-			m.proc, err = m.execution.startCollector(ctx, m.baseLogger, m.mergedCollectorCfg, collectorRunErr, collectorStatusCh)
+			m.proc, err = m.execution.startCollector(ctx, m.baseLogger, m.mergedCollectorCfg, m.collectorRunErr, collectorStatusCh)
 			if err != nil {
 				reportErr(ctx, m.errCh, err)
 				// reset the restart timer to the next backoff
@@ -197,12 +200,12 @@ func (m *OTelManager) Run(ctx context.Context) error {
 				reportErr(ctx, m.errCh, nil)
 			}
 
-		case err = <-collectorRunErr:
+		case err = <-m.collectorRunErr:
 			m.recoveryTimer.Stop()
 			if err == nil {
 				// err is nil means that the collector has exited cleanly without an error
 				if m.proc != nil {
-					m.proc.Stop(ctx)
+					m.proc.Stop(waitTimeForStop)
 					m.proc = nil
 					updateErr := m.reportOtelStatusUpdate(ctx, nil)
 					if updateErr != nil {
@@ -223,7 +226,7 @@ func (m *OTelManager) Run(ctx context.Context) error {
 
 				// in this rare case the collector stopped running but a configuration was
 				// provided and the collector stopped with a clean exit
-				m.proc, err = m.execution.startCollector(ctx, m.baseLogger, m.mergedCollectorCfg, collectorRunErr, collectorStatusCh)
+				m.proc, err = m.execution.startCollector(ctx, m.baseLogger, m.mergedCollectorCfg, m.collectorRunErr, collectorStatusCh)
 				if err != nil {
 					// failed to create the collector (this is different then
 					// it's failing to run). we do not retry creation on failure
@@ -245,7 +248,7 @@ func (m *OTelManager) Run(ctx context.Context) error {
 				// in the case that the configuration is invalid there is no reason to
 				// try again as it will keep failing so we do not trigger a restart
 				if m.proc != nil {
-					m.proc.Stop(ctx)
+					m.proc.Stop(waitTimeForStop)
 					m.proc = nil
 					// don't wait here for <-collectorRunErr, already occurred
 					// clear status, no longer running
@@ -281,7 +284,7 @@ func (m *OTelManager) Run(ctx context.Context) error {
 			m.components = cfgUpdate.components
 			m.mx.Unlock()
 
-			err = m.applyMergedConfig(ctx, collectorStatusCh, collectorRunErr)
+			err = m.applyMergedConfig(ctx, collectorStatusCh, m.collectorRunErr)
 			// report the error unconditionally to indicate that the config was applied
 			reportErr(ctx, m.errCh, err)
 
@@ -340,7 +343,7 @@ func buildMergedConfig(cfgUpdate configUpdate, agentInfo info.Agent, monitoringC
 
 func (m *OTelManager) applyMergedConfig(ctx context.Context, collectorStatusCh chan *status.AggregateStatus, collectorRunErr chan error) error {
 	if m.proc != nil {
-		m.proc.Stop(ctx)
+		m.proc.Stop(waitTimeForStop)
 		m.proc = nil
 		select {
 		case <-collectorRunErr:
@@ -402,6 +405,15 @@ func (m *OTelManager) Update(cfg *confmap.Conf, components []component.Component
 		collectorCfg: cfg,
 		components:   components,
 	}
+
+	// we care only about the latest config update
+	select {
+	case <-m.updateCh:
+	case <-m.doneChan:
+		return
+	default:
+	}
+
 	select {
 	case m.updateCh <- cfgUpdate:
 	case <-m.doneChan: