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[KV Offload] Fix failed-load livelock by marking the lookup verdict as a miss - #49328

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orozery merged 1 commit into
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RobbieJ:fix-offload-failed-load-livelock
Aug 9, 2026
Merged

orozery merged 1 commit into
vllm-project:mainfrom
RobbieJ:fix-offload-failed-load-livelock

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@RobbieJ

@RobbieJ RobbieJ commented Jul 21, 2026

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Purpose

Fixes #49176.

A failed secondary-tier load can wedge a request forever. When a promotion (secondary → primary load) fails because the block file is truncated, deleted, or unreadable, the async lookup cache keeps the positive verdict it recorded earlier and never learns about the failure. The scheduler sees a hit, schedules the promotion, the load fails, and next step it sees the same hit again: a busy-loop of wasted I/O and scheduler work that only ends when the request is aborted. Because the cache is refcounted per block, the stale verdict is served to every request overlapping those blocks, so one bad file wedges more than the request that first touched it, and it's silent.

I ran into this bringing KV offloading up on the vLLM Metal backend (Apple Silicon / MLX), where the filesystem tier gets a real workout and occasional torn block files made it reproducible. It isn't Metal-specific though; it lives in the shared tiering layer and reproduces on plain CPU with no GPU (see the regression test).

The fix, shaped by review, is deliberately lean and best-effort:

  • Correct the verdict. On a failed load the owning tier marks its cached lookup verdict as a miss (mark_miss), from get_finished_jobs on the scheduler thread. A cached miss is returned without re-probing, so the request recomputes on the GPU and never retries that block: single-try, and structurally it can't loop. The tier already learns of its own failed loads, so there's no new SecondaryTierManager API. drain_results asserts the enqueue-once invariant, so a late or duplicate result can't resurrect a corrected verdict.
  • Don't destroy good data. load_block removes the block file only on a provable short read, in both the C _load_block and the Python fallback. Stores are atomic, so a too-short file is genuine corruption. Open failures, read errors, and a harmless close after a full read leave the file untouched, so a transient hiccup isn't turned into permanent data loss or a spurious miss. This narrows the delete-on-any-error that [KV-offload][FS] : Batch store/load_block in C  #49152 introduced.
  • Keep the lookup lean. Lookup stays upstream's access-based existence check. A size-validating variant was tried and dropped after review: it's heavier on the hot path (measured, and posted in-thread) and only guards external corruption, which isn't reliably size-detectable anyway.

Loads are batched (#49152), so one bad block fails the whole batch and marks all its keys a miss; the request recomputes them, and the verdict clears when the request finishes, so intact blocks still hit for later requests.

Test Plan

pytest tests/v1/kv_offload/tiering/

Per-tier livelock regressions, the batched-failure blast radius, delete-on-short-read and transient-leaves-file across both the C and Python paths, and mark_miss unit tests including the enqueue-once invariant.

Test Result

342 passed, 10 skipped   # Python path (the 10 skips are the fs_io_C C-extension variants)
352 passed, 0 skipped    # with the fs_io_C extension built

Mutation-checked rather than trusting a green run: neutralizing mark_miss makes the livelock tests fail (hit instead of miss), and reverting the delete-narrowing or the invariant assert fails their respective tests.

@RobbieJ
RobbieJ requested review from ApostaC and orozery as code owners July 21, 2026 12:26

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@varun-sundar-rabindranath can you please also take a look?

Comment thread vllm/v1/kv_offload/tiering/base.py Outdated
Comment thread vllm/v1/kv_offload/tiering/fs/manager.py Outdated
Comment thread vllm/v1/kv_offload/tiering/async_lookup.py Outdated
Comment thread vllm/v1/kv_offload/tiering/fs/io.py Outdated
Comment thread csrc/fs_io.cpp Outdated
@RobbieJ
RobbieJ force-pushed the fix-offload-failed-load-livelock branch from 994f910 to 8e2e83f Compare July 21, 2026 21:28
Comment thread csrc/fs_io.cpp Outdated
Comment thread csrc/fs_io.cpp Outdated
@mergify

mergify Bot commented Jul 25, 2026

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This pull request has merge conflicts that must be resolved before it can be
merged. Please rebase the PR, @RobbieJ.

https://docs.github.com/en/pull-requests/collaborating-with-pull-requests/working-with-forks/syncing-a-fork

@mergify mergify Bot added the needs-rebase label Jul 25, 2026
@RobbieJ
RobbieJ force-pushed the fix-offload-failed-load-livelock branch 2 times, most recently from fe1f768 to 43cfe2c Compare July 27, 2026 09:50
@RobbieJ RobbieJ changed the title [KV Offload] Invalidate stale lookup verdicts on failed promotion; harden fs tier failure handling [KV Offload] Fix failed-load livelock by marking the lookup verdict negative Jul 27, 2026
@mergify mergify Bot removed the needs-rebase label Jul 27, 2026
@RobbieJ

RobbieJ commented Jul 27, 2026

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@orozery @varun-sundar-rabindranath ready for another look when you have a moment. All the inline points are addressed and the agreed lean version is pushed: access-based lookup (no stat), the C helper back to upstream verbatim, a failed load marks the verdict False (single-try, best-effort) instead of dropping it, and delete only on a provable short read. 320 tiering tests pass, and I've replied on each thread. Thanks for the reviews.

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Left some mainly style comments.
@varun-sundar-rabindranath please review also the core changes

Comment thread vllm/v1/kv_offload/tiering/async_lookup.py Outdated
Comment thread vllm/v1/kv_offload/tiering/manager.py Outdated
Comment thread vllm/v1/kv_offload/tiering/fs/io.py Outdated
Comment thread vllm/v1/kv_offload/tiering/fs/manager.py Outdated
Comment thread tests/v1/kv_offload/tiering/test_tiering_offloading.py Outdated
Comment thread tests/v1/kv_offload/tiering/test_tiering_offloading.py Outdated
Comment thread tests/v1/kv_offload/tiering/test_fs_tier.py Outdated
Comment thread tests/v1/kv_offload/tiering/test_async_lookup.py Outdated
Comment thread vllm/v1/kv_offload/tiering/async_lookup.py Outdated
@varun-sundar-rabindranath

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Thank you for the changes @RobbieJ .
left some nits on merging the tests and I agree with @orozery's comments about the making the "docs / code-comments" succinct / shorter.

@varun-sundar-rabindranath

varun-sundar-rabindranath commented Jul 28, 2026

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Hi @RobbieJ - fyi this PR #49152 landed recently - it implements C versions of store_block / load_block - can you rebase and update the PR to also update the C versions please.

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This pull request has merge conflicts that must be resolved before it can be
merged. Please rebase the PR, @RobbieJ.

https://docs.github.com/en/pull-requests/collaborating-with-pull-requests/working-with-forks/syncing-a-fork

@mergify mergify Bot added the needs-rebase label Jul 28, 2026
@RobbieJ
RobbieJ force-pushed the fix-offload-failed-load-livelock branch from 43cfe2c to 41b1fe6 Compare July 28, 2026 10:40
@RobbieJ

RobbieJ commented Jul 28, 2026

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@varun-sundar-rabindranath done. Rebased onto main (with #49152) and pushed.

The delete-on-error is now narrowed to a provable short read only, in both the C _load_block and the Python fallback. A too-short file is removed (stores are atomic, so it's genuine corruption), but open failures, read errors, and close failures leave the file untouched so a transient hiccup doesn't turn into data loss. The store path is unchanged from #49152.

Since loads are batched now, one bad block fails the whole batch and marks all its keys negative (single-try, best-effort). The request recomputes them and the verdict clears on request finish, so intact blocks re-HIT for later requests. I added a test for that blast-radius behaviour plus the C/Python delete split.

Also folded in the style points: merged the tests you and @orozery flagged, trimmed the verbose comments, and dropped the repeated #49176 refs. The drain_results guard stays, since it's defensive as you guessed.

342 tiering tests pass, 352 with the fs_io_C extension built. Two notes for transparency: the C-path test variants only run when CI builds fs_io_C (they skip locally, so I compiled and exercised the C path directly to verify it), and there's a pre-existing EINTR-partial edge in the C read inherited from #49152 (the Python path is immune via os.readv) that I left alone to keep this focused, happy to harden it as a follow-up if you'd prefer.

@orozery
orozery dismissed their stale review August 5, 2026 14:20

ready for CI

@orozery orozery added the ready ONLY add when PR is ready to merge/full CI is needed label Aug 5, 2026
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@RobbieJ, CI is now available for this PR.

  • /ci run starts a CI build.
  • /ci retry retries failed jobs in the CI build for the current PR head. If the current head has no CI build, it starts a new CI build for the current head containing only jobs that failed in the latest earlier CI build for this PR.

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mergify Bot commented Aug 5, 2026

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Hi @RobbieJ, the pre-commit checks have failed. Please run:

uv pip install pre-commit>=4.5.1
pre-commit install
pre-commit run --all-files

Then, commit the changes and push to your branch.

For future commits, pre-commit will run automatically on changed files before each commit.

@RobbieJ
RobbieJ force-pushed the fix-offload-failed-load-livelock branch from 530c969 to dd69389 Compare August 7, 2026 18:38
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RobbieJ commented Aug 7, 2026

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/ci run

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github-actions Bot commented Aug 7, 2026

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✅ Triggered Buildkite CI #82899 for commit dd69389059a1.

@RobbieJ
RobbieJ force-pushed the fix-offload-failed-load-livelock branch from dd69389 to 8352a7c Compare August 7, 2026 19:49
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RobbieJ commented Aug 7, 2026

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/ci run

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✅ Triggered Buildkite CI #82914 for commit 8352a7c9274b.

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mergify Bot commented Aug 7, 2026

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Hi @RobbieJ, the pre-commit checks have failed. Please run:

uv pip install pre-commit>=4.5.1
pre-commit install
pre-commit run --all-files

Then, commit the changes and push to your branch.

For future commits, pre-commit will run automatically on changed files before each commit.

@RobbieJ
RobbieJ force-pushed the fix-offload-failed-load-livelock branch from 8352a7c to 60a5813 Compare August 8, 2026 08:59
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RobbieJ commented Aug 8, 2026

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/ci run

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✅ Triggered Buildkite CI #82990 for commit 60a58131c342.

…s a miss

A failed secondary-tier load livelocks the requesting request (vllm-project#49176): the
async lookup cache records a positive verdict per key and nothing corrects it
on load failure, so the scheduler re-issues the same doomed promotion every
step until the request is aborted.

- On a failed load the owning tier marks the cached lookup verdict as a miss
  (mark_miss), from get_finished_jobs on the scheduler thread. A cached miss is
  returned on subsequent lookups without re-probing, so the request recomputes
  on the GPU and never retries it, which structurally cannot loop. The tier
  already learns of its own failed loads, so no new SecondaryTierManager API is
  needed. A key is enqueued for probing exactly once, so drain_results asserts
  that invariant, keeping a late or duplicate result from resurrecting a
  corrected verdict.

- Loads are batched. The C loader reports how many blocks were read before the
  first failure, so the tier fills JobResult.successful_keys (vllm-project#50321) and marks
  only the failed block onward as a miss. The manager keeps the blocks that did
  load in the primary tier, so they stay a hit; only the failed tail is
  recomputed, and the miss clears when the request finishes.

- load_block removes the block file only on a provable short read, in both the
  C (_load_block) and Python paths. Stores are atomic, so a too-short existing
  file is genuine corruption; removing it makes future requests miss instead of
  repeating the failed load. Open failures and read errors leave the file
  untouched, and a harmless close after a full read no longer fails the load,
  so a transient host hiccup is not turned into permanent data loss or a
  spurious miss. This narrows the delete-on-any-error added in vllm-project#49152.

Lookup keeps upstream's access-based existence check.

Tests: per-tier livelock regressions, partial-batch keep (loaded blocks stay a
hit, only the failed tail misses), delete-on-short-read and
transient-leaves-file across the C and Python paths, and mark_miss unit tests
including the enqueue-once invariant. 345 tiering tests pass (356 with the
fs_io_C extension built).

Fixes vllm-project#49176

Signed-off-by: Robbie J <RobbieJ@users.noreply.github.com>
@RobbieJ
RobbieJ force-pushed the fix-offload-failed-load-livelock branch from 60a5813 to 071f98a Compare August 8, 2026 18:31
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RobbieJ commented Aug 8, 2026

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/ci run

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github-actions Bot commented Aug 8, 2026

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✅ Triggered Buildkite CI #83012 for commit 071f98a15e8a.

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RobbieJ commented Aug 8, 2026

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CI status

All 246 jobs pass on 071f98a. That includes v1-core-plus-kv-plus-metrics on both x86 and AMD, and all three lm-eval-kv-offload jobs.

Build #83012 still shows as failed. That is one flaky job, kernels-core-operation-test, which failed on its first attempt and passed on retry. Buildkite does not recompute the build state after a retry, so the build stays red while every job in it is green.

What was failing

v1-core-plus-kv-plus-metrics was failing on both x86 and AMD. The cause was a test this PR adds, not the code that test covers.

test_transient_load_failure_leaves_file checks that a transient open() error does not delete the block file. It made open() fail by setting the file mode to 000, which normally gives EACCES. CI runs as root, and root ignores file permission bits, so open() succeeded, the load succeeded, and the assertion that the load had failed did not hold. The test passed on my machines because a normal user does get EACCES there.

The fix

The test now makes open() fail with ELOOP, by pointing the path at a symlink loop. ELOOP is not permission based, so it fails the same way for every user, root included.

The code path under test is unchanged: open() fails, the job fails, and the file must not be unlinked.

Checked three ways: it passes on macOS and on Linux, and it still fails if the loader is mutated to delete on any error.

The branch is also rebased onto current main.

@orozery ready for another look.

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@orozery

orozery commented Aug 9, 2026

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/ci retry

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✅ Queued 2 failed job(s) for retry in Buildkite CI #83012.

@orozery
orozery merged commit 1b0ce31 into vllm-project:main Aug 9, 2026
248 checks passed
zyp2014 pushed a commit to zyp2014/vllm that referenced this pull request Aug 21, 2026
…s a miss (vllm-project#49328)

Signed-off-by: Robbie J <RobbieJ@users.noreply.github.com>
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[Bug][KV Offload]: failed secondary-tier load livelocks the request — async lookup cache is never invalidated on load failure

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