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[Bugfix][Kernel] Check output alignment in vectorize_with_alignment (fixes misaligned-address crash for non-multiple-of-8 head sizes) - #45466

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MatthewBonanni merged 4 commits into
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HumphreySun98:fix/41257-cache-write-alignment
Jun 18, 2026
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@HumphreySun98 HumphreySun98 commented Jun 12, 2026

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Purpose

Fixes #41257.

FLEX_ATTENTION with head_size=46 (e.g. the inferno-project/vllm-mixtral-2 fuzz model) crashes with CUDA error: misaligned address. Root-cause analysis (details in the issue comment): the crash is not in FlexAttention, CUDA graphs, or Ada drivers — it is reshape_and_cache_flash_kernel issuing vectorized stores to misaligned KV-cache rows.

vectorize_with_alignment (csrc/libtorch_stable/quantization/vectorization_utils.cuh) checks alignment of the input pointer only, on the assumption that "the output is guaranteed to be same as the input". That assumption doesn't hold for reshape_and_cache_flash_kernel: src is the fresh K/V projection, dst is a KV-cache row at block_idx * block_stride + block_offset * page_stride. With head_size=46 (bf16) the row pitch is not a multiple of 16 bytes, so some rows land off the 16B boundary and the 16-byte vector stores (vec_n_t<bf16, 8> is __align__(16)) fault. FlexAttention is merely the only backend that accepts arbitrary head sizes, which is why it was the messenger.

The fault is deterministic and tracks dst-row alignment exactly: with the NHD layout, slot 16 (row byte offset 1472, mod 16 = 0) passes while slot 17 (offset 1564, mod 16 = 12) faults; head sizes 48/64 pass while 46 faults.

Changes

  • csrc/libtorch_stable/quantization/vectorization_utils.cuh: vectorize_with_alignment now also requires the output pointer to be aligned to its own vector width (VEC_SIZE * sizeof(OutT)) for the vectorized fast path, and falls back to a pure scalar loop when aligning the input would leave the output misaligned (phases differ — vectorization is impossible in that case). No behavior change for any currently-working caller: all fp8/int8 quant kernel callers pass in/out rows with matching phases, so they keep taking the same paths as before; the new checks are a few ALU ops outside the copy loops.
  • tests/kernels/attention/test_cache.py: new test_reshape_and_cache_flash_unaligned_rows regression test (head_size=46, num_heads=13, NHD/HND × auto/fp8 × bf16/fp32 × cuda/triton). The existing HEAD_SIZES (64/80/256) are all 16-byte multiples, which is why this was never caught. The new test fails with CUDA error: misaligned address before the fix and passes after.

This PR is the correctness fix and removes the unguarded-store landmine for every vectorize_with_alignment caller, independent of any attention backend.

Why this is not duplicating an existing PR

Searched before starting (per AGENTS.md): no open/closed PR references #41257 except #41454 ("Reject unsupported FlexAttention head sizes"), which was closed by its author after review feedback asked for a root cause and minimal kernel repro instead of a gate. Keyword searches for vectorize_with_alignment, reshape_and_cache_flash alignment, flex attention head size / misaligned across open and closed PRs found no other fix attempt; reporter and thread participants have no fix PRs of their own.

Test Plan

Built from source with the fix (CUDA 13.0, SM89) and ran on an RTX 4070 Laptop (Ada, CC 8.9):

# new regression test: fails with "CUDA error: misaligned address" on the
# pre-fix binary, passes post-fix
.venv/bin/python -m pytest tests/kernels/attention/test_cache.py::test_reshape_and_cache_flash_unaligned_rows -v

# neighboring coverage: full reshape_and_cache / reshape_and_cache_flash suites
.venv/bin/python -m pytest tests/kernels/attention/test_cache.py -k "reshape_and_cache" -v

# fp8/int8 quant kernels that share vectorize_with_alignment
.venv/bin/python -m pytest tests/kernels/quantization/test_fp8_quant.py tests/kernels/quantization/test_int8_quant.py -v

Test Result

Pre-fix (precompiled main binary): test_reshape_and_cache_flash_unaligned_rows fails with torch.AcceleratorError: CUDA error: misaligned address (deterministic, first failing case [cuda-NHD-auto-dtype0]).

Post-fix: confirmed green in CI on real hardware — kernels-attention-test-1/2 run the new test_reshape_and_cache_flash_unaligned_rows, and kernels-quantization-1/2 / kernels-core-operation / cpu-kernel-tests cover the other vectorize_with_alignment callers (fp8/int8 quant). @MatthewBonanni also independently reproduced the bug and confirmed the fix.


AI assistance was used for parts of this investigation and implementation; I have reviewed, run, and can defend every change.

Fixes vllm-project#41257.

vectorize_with_alignment only checked alignment of the input pointer,
assuming the output is co-aligned. That does not hold for
reshape_and_cache_flash_kernel: src is the fresh K/V projection but dst
is a KV-cache row at block_idx * block_stride + block_offset *
page_stride. With head_size=46 (bf16) the row pitch is not a multiple
of 16 bytes, so the kernel issued 16-byte vector stores
(vec_n_t<bf16, 8> is __align__(16)) to misaligned addresses ->
cudaErrorMisalignedAddress. FlexAttention is the only backend that
accepts arbitrary head sizes, which is why the crash surfaced there
(and, being an async device-side fault, was misattributed to
FlexAttention / CUDA graphs / Ada drivers).

- vectorize_with_alignment: require the output pointer to be aligned to
  its own vector width for the vectorized fast path, and fall back to a
  pure scalar loop when aligning the input would leave the output
  misaligned (phases differ; vectorization impossible). No path change
  for any currently-working caller.
- test_cache.py: add test_reshape_and_cache_flash_unaligned_rows
  (head_size=46, num_heads=13, NHD/HND x auto/fp8 x bf16/fp32 x
  cuda/triton). Existing HEAD_SIZES are all 16-byte multiples, which is
  why this was never caught. Fails with 'CUDA error: misaligned
  address' before the fix, passes after.

Signed-off-by: HumphreySun98 <humphreysun98@gmail.com>
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@HumphreySun98

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cc @MatthewBonanni (this carries the minimal kernel-level repro you asked for on #41454, as a regression test) and @ZJY0516 (answers the root-cause question on #41257 — it's the CUDA cache-write op, not flex attention).

@mergify mergify Bot added the bug Something isn't working label Jun 12, 2026
@MatthewBonanni
MatthewBonanni marked this pull request as ready for review June 12, 2026 23:12

@MatthewBonanni MatthewBonanni left a comment

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Great work, thanks! I confirmed the repro and the fix.

@MatthewBonanni

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Btw, what I meant in my comment on #41454 is that FlexAttention already internally pads to handle non-standard head sizes. That wasn't a suggestion of a change

@MatthewBonanni MatthewBonanni added the ready ONLY add when PR is ready to merge/full CI is needed label Jun 12, 2026
@MatthewBonanni
MatthewBonanni enabled auto-merge (squash) June 12, 2026 23:25
@HumphreySun98

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Thanks for confirming the repro and fix, and for the clarification — understood, I'll edit the PR body so it doesn't misattribute a suggestion to you. (Good to know FlexAttention already pads internally; this PR is purely the cache-write correctness guard.)

For the red checks on build #71858 — they all look like flake/infra unrelated to this change, FWIW:

  • AMD: V1 Sample + Logits — 266 passed, 2 failed, both test_spec_decode_logprobs[ngram-*] (ngram spec-decode logprobs).
  • AMD: Multi-Modal (llava + qwen2_vl) — 8/9 passed; the one failure is EngineCore initialization failed from an httpx transport exception (model fetch), not a generation error — the llava logprob comparison in the same job passed.
  • CPU Quantization Model Testsdocker: Requested CPUs are not available - requested 336-383, available: 0-191 (exit 125), runner cpuset issue.
  • CPU Multi-Modal 2/3, Kernels FusedMoE B200s — exited -1 (lost/cancelled agents).

None touch reshape_and_cache_flash / vectorize_with_alignment, and the change is a no-op for aligned (i.e. all standard, multiple-of-8) head sizes. The jobs that do exercise it are green: kernels-attention-test-1/2 (which run the new test_reshape_and_cache_flash_unaligned_rows), kernels-quantization-1/2, kernels-core-operation, cpu-kernel-tests, kernels-b200. A retrigger of the failing jobs should clear them.

@MatthewBonanni

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Please try merging main into the PR to address the CI failures, most of these have been fixed on main

@HumphreySun98

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Done — merged latest main into the branch (no conflicts; the alignment guard + regression test are unchanged). CI should re-run against the updated base. Thanks @MatthewBonanni!

@HumphreySun98

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Merged — but the failure set on #72186 changed and now looks main-side / infra rather than anything this PR touches:

  • B200 fleet (7 jobs)kernels-b200, v1-attention-b200, deepseek-v4-kernel-test-b200, batch-invariance-b200, fusion-and-compile-unit-tests-2xb200, fusion-e2e-tp2-b200, quantized-moe-test-b200 — all exit -1 (lost agents).
  • amd-language-models-hybrid-2exit 125 (docker/cpuset).
  • lora-1 — GPU OOM at startup (5.14 GiB free), 1 failed / 1691 passed.
  • spec-decode-speculators-mtp (Engine core initialization failed on eagle3/mtp models) and multimodal qwen3_vl — both in areas this PR doesn't touch, and they weren't failing on the pre-merge build, so they appear to come in with the just-merged base.

The jobs that actually exercise this change are green: kernels-attention-test-1/2 (which run the new test_reshape_and_cache_flash_unaligned_rows), kernels-quantization-1/2, kernels-core-operation, cpu-kernel-tests. Happy to re-merge once main settles, or retrigger the infra ones — whichever you prefer.

@HumphreySun98

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@MatthewBonanni gentle ping on this one — it's approved with auto-merge armed, but the required buildkite/ci/pr umbrella keeps going red on unrelated flaky jobs, so it never crosses the line.

Across the last three builds (#71858 → #72186 → #72460) the failures have been a rotating set of infra/flaky jobs — B200-fleet lost-agents, a docker cpuset error, GPU-OOM, and distributed NIXL-connector PD-accuracy / multimodal / spec-decode tests — never the same set twice, and never anything touching this change. Every job that exercises it is green on each run: kernels-attention-test-1/2 (which run the new test_reshape_and_cache_flash_unaligned_rows), kernels-quantization-test-1/2, kernels-core-operation, cpu-kernel-tests.

Would you be able to retrigger the failing jobs, or merge if you're comfortable? Happy to re-merge main again if that helps. Thanks!

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@HumphreySun98 I'd like to try to get the CI a bit cleaner before merging -- I've merged main again

@HumphreySun98

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@HumphreySun98 I'd like to try to get the CI a bit cleaner before merging -- I've merged main again

Thanks @MatthewBonanni, really appreciate you taking care of it — no rush on my end. Happy to help if anything would make it smoother (re-merge main, split the regression test out, whatever's useful). 🙏

@MatthewBonanni
MatthewBonanni merged commit 4583630 into vllm-project:main Jun 18, 2026
195 checks passed
divineearthly pushed a commit to divineearthly/vllm that referenced this pull request Jun 19, 2026
…fixes misaligned-address crash for non-multiple-of-8 head sizes) (vllm-project#45466)

Signed-off-by: HumphreySun98 <humphreysun98@gmail.com>
Signed-off-by: divineearthly <divineearthly@gmail.com>
choiceoh added a commit to choiceoh/vllm-dsv4 that referenced this pull request Jun 20, 2026
…rize_with_alignment output-alignment crash guard)

Adds one more adversarially-verified pick on top of 2763c4d's vllm-project#44173 +
vllm-project#43014. The from-source build (real nvcc compile) recompiles this csrc header,
so the fix is runtime-effective (unlike the tiera2/tiera3 prebuilt-binary
overlay lineage that could not pick up csrc changes).

Applied (cherry-pick 4583630, --no-commit clean, exit 0; 2 files):

  * vllm#45466 ([Bugfix][Kernel], merged 2026-06-18) — Check output alignment
    in vectorize_with_alignment. The vector load/store path goes through
    vec_n_t<T,VEC_SIZE> (declared __align__(VEC_SIZE*sizeof(T))), so BOTH in and
    out must be aligned to their own vector width. Previously only `in` was
    checked ("output guaranteed same as input" assumption). reshape_and_cache_
    flash writes KV-cache rows at byte offsets that are a multiple of head_size;
    for head sizes not a multiple of VEC_SIZE this puts some `out` rows off the
    vector-width boundary -> vectorized store -> CUDA misaligned-address crash
    (issue vllm-project#41257). The fix adds an OUT_WIDTH alignment check to the fast-path
    predicate + a post-prefix co-alignment check that falls back to a fully
    scalar copy when in/out cannot be co-aligned. Bit-identical output (only
    chooses scalar vs vector path), strictly a hardening — never wrong, only
    slower on the rare unaligned row.
    HOT PATH confirmed in this tree: csrc/cache_kernels.cu (reshape_and_cache_
    flash, the KV-cache decode write path) includes vectorization_utils.cuh and
    calls vectorize_with_alignment; also used by w8a8/fp8 common.cu, int8
    scaled_quant.cu, layernorm_kernels.cu, layernorm_quant_kernels.cu,
    libtorch_stable per_token_group_quant.cu. Arch-portable header (compiles on
    sm_121a like every other arch). Zero downside even if DSV4's current head
    dims don't trip it today.

Intentionally SKIPPED this round (each adversarially analyzed; all are
DEAD-PATH on this GB10/sm_121a + b12x deployment, not forced builds):

  * b12x individual commits cb98da162 (SM120 dense FP8 GEMM) / c7089a418 /
    0ff2847b0 — b12x is a PREBUILT BINARY package here (import b12x.integration,
    flashinfer.b12x_fused_moe), not a source tree. These SHAs exist in no
    fetched ref (they target the newer b12x v0.23 generation, not the eb99b8b
    DSV4 base). Not cherry-pickable; full v0.23 ABI absorption remains a
    separate effort.

  * flashinfer vllm-project#3640 (SM120 NVFP4 attention) — DEAD PATH. DSV4 decode routes
    MLA through b12x_compressed_mla_decode (prebuilt) with a sparse_mla
    fallback; vLLM has ZERO call sites into flashinfer's nvfp4_attention_sm120.
    Also in no release tag yet (main-only, post-rc2-cut).

  * flashinfer vllm-project#3309 (MLA decode num_heads<128 fold) — DEAD PATH. Patches
    flashinfer cute_dsl.attention.mla_decode, but vLLM imports flashinfer
    cute_dsl ONLY for MoE/GEMM (blockscaled_gemm, fused_moe). DSV4 MLA-decode
    is b12x/sparse_mla. No call site.

  * DeepGEMM vllm-project#324 (nv_dev, sm121 MQA-logits / HC-prenorm) — DEAD PATH. OPEN (not
    merged), against deepseek-ai/DeepGEMM nv_dev. vLLM's
    is_device_capability_family(120) shunt in vllm/utils/deep_gemm.py returns
    BEFORE native DeepGEMM _lazy_init, sending MQA-logits + HC-prenorm to
    hand-written Triton sm12x kernels (sm12x_mqa.py, sm12x_deep_gemm_
    fallbacks.py). b12x covers the dense-GEMM/MoE surface. vllm-project#324's kernels would
    compile but never be called on GB10.

  * vllm#44217 ([Perf] dsv3_router_gemm heuristic) — DEAD PATH + out of csrc
    scope (Python-only). Gates the specialized kernel to is_hopper((9,0)) ||
    is_blackwell(family 100); GB10 is sm_121a (CC 12.1) = NEITHER, so
    allow_dsv3_router_gemm is already False here.

  * vllm#43557 (E8M0 scale MXFP4 W4A4 CUTLASS) — cherry-picks clean but DEAD
    code on sm_121a: mxfp4_experts_quant.cu is gated to FP4_ARCHS=10.0a/10.1a/
    10.3a (ENABLE_NVFP4_SM100). GB10 MXFP4 experts use Marlin, not this kernel.

  * vllm-project#42996/vllm-project#46006 (PDL for DeepGEMM), vllm-project#46070 (revert vllm-project#42379), vllm-project#44109 (weightless
    RMSNorm), vllm-project#45277 (build-infra), torch-stable-ABI migration series
    [6/n]-[12/n], vllm-project#43827 (DSv4 TRTLLM attn — the vllm-project#43162 nested-layout trap) —
    conflict / ABI-refactor / deletion / nested b12x-v0.23 layout absent here.

Methodology: clean cherry-pick != effective. The decisive gate for nearly every
SKIP was CODE ROUTING, not the diff applying: this DSV4-on-GB10 build sends its
hot kernels through b12x (prebuilt) + Triton sm12x fallbacks + Marlin MXFP4,
while upstream CUTLASS/DeepGEMM/specialized-kernel paths are arch-gated to
SM90/SM100 and do not execute on sm_121a. Picks that target those paths are
no-ops here regardless of how cleanly they apply.

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
xuebwang-amd pushed a commit to xuebwang-amd/vllm that referenced this pull request Jun 21, 2026
…fixes misaligned-address crash for non-multiple-of-8 head sizes) (vllm-project#45466)

Signed-off-by: HumphreySun98 <humphreysun98@gmail.com>
nkzhenhua pushed a commit to nkzhenhua/vllm that referenced this pull request Jun 24, 2026
…fixes misaligned-address crash for non-multiple-of-8 head sizes) (vllm-project#45466)

Signed-off-by: HumphreySun98 <humphreysun98@gmail.com>
Dao007forever pushed a commit to Dao007forever/vllm that referenced this pull request Jul 18, 2026
…fixes misaligned-address crash for non-multiple-of-8 head sizes) (vllm-project#45466)

Signed-off-by: HumphreySun98 <humphreysun98@gmail.com>
philippesic pushed a commit to philippesic/vllm-semantic-cache that referenced this pull request Jul 19, 2026
…fixes misaligned-address crash for non-multiple-of-8 head sizes) (vllm-project#45466)

Signed-off-by: HumphreySun98 <humphreysun98@gmail.com>
plasticchris pushed a commit to plasticchris/vllm that referenced this pull request Jul 20, 2026
…fixes misaligned-address crash for non-multiple-of-8 head sizes) (vllm-project#45466)

Signed-off-by: HumphreySun98 <humphreysun98@gmail.com>
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[Bug]: vLLM + FlexAttention crashes with torch._dynamo.exc.InternalTorchDynamoError: AcceleratorError: CUDA error: misaligned address

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