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formula

Gear Formula - Gear Worm

Elements of Metric Gear Technology (Cont.)

How to use

Calculations of Worm Gears

gcc -o worm worm.c -lm

Usage: ./worm -zw 2.000000 -zg 30.000000 -mx 2.540000 -an 0.349067 -dw 20.000000
        -zw     No. of Threads
        -zg     No. of Teeth  
        -mx     Module        
        -an     Normal Pressure Angle
        -dw     Diameter of Worm
        -xg     Coefficient of Profile Shift
        -clr    Coefficient of Clearance
        -ft     Tangential force (kgf)
        -n      Revolution Per Minuts (rpm)
        -zm     Lubrication Factor Zm
        -zl     Lubricant Factor, ZL
        -zr     Surface Roughness Factor, ZR
        -kc     Contact Factor, Kc
        -ks     Starting Factor, Ks
        -kh     Time Factor, Kh
        -bzf    Basic Zone Factor
        -sc     Allowable Stress Factor, Sc lim


Kv 0.601237 Zm 1.000000 Kn 0.358904 Z 1.564000
Diameter Factor :                       7.874016
Lead-Worm:                              15.959328
Lead Angle :                            14.251708
Length of worm with teeth :             40.696286
Working blank width of worm gear :      15.132957
Coefficient of Clearance :              0.250000
Coefficient of Profile Shift :          0.000000

                                         Axial           Normal          Radial
 ----------------------------------------
Module:                                  2.540000       2.461828        10.000000
Pressure Angle:                          20.582547      20.000000       55.926242
Pitch:                                   7.979664       7.734077        31.416000
Pitch Diameter-Worm :                    20.000000      20.000000       20.000000
Pitch Diameter-Gear :                    76.200000      76.200000       76.200000
Addendum-Worm :                          2.540000       2.461828        10.000000
Addendum-Gear :                          2.540000       2.461828        10.000000
Whole Depth :                            5.715000       5.539112        22.500000
Working Depth :                          5.080000       4.923655        20.000000
Top Clearance :                          0.635000       0.615457        2.500000
Outside Diameter-Worm :                  25.080000      24.923655       40.000000
Outside Diameter-Gear :                  83.820000      83.585483       106.200000
Throat Diameter :                        81.280000      24.923655       40.000000
Throat Surface Radius :                  7.460000       7.538172
Root Diameter-Worm :                     13.650000      13.845431
Root Diameter-Gear :                     69.850000      13.845431
Center Distance:                         48.100000      48.100000       48.100000

----------------------- Thickness --------------------
Circular Tooth Thickness-Worm :         3.989832        3.867039
Circular Tooth Thickness-Gear :         3.989832        3.867039
No of Teeth in an equivalent spur gear: 32.949554       32.949554
Half of tooth angle at pich circle :    2.731448        2.731448
Chordal Thickness - Worm :              3.867039        3.748024
Chordal Thickness - Gear :              3.865574        3.746605
Chordal Addendum - Worm :               2.552060        2.473156
Chordal Addendum - Gear :               2.586079        2.506489

----------------------- Force --------------------
Nominal tangential force on worm gear's pitch circle (kgf) 0.450000 < 70.274341
Nominal torque of worm gear (kg * m) 0.017145 < 2.677452

Calculations of Spur Gears

gcc -o spur spur.c -lm

Usage: ./spur -m 3.000000 -a 0.349067 -zp 12.000000 -zg 24.000000 -xp 0.600000 -xg 0.360000
        -m      Module
        -a      Pressure Angle
        -zp     Number of teeth-Pinion
        -zg     Number of teeth-Gear
        -xp     Coefficient of Profile Shift-Pinion
        -xg     Coefficient of Profile Shift-Gear

                                         PINION          GEAR
--------------------------
Module:                                 3.000000
Number of teeth:                        12.000000       24.000000
Pressure Angle:                         20.000000
Coefficient of Profile Shift:           0.600000        0.360000
Involute function:                      0.034316
Working Pressure Angle:                 26.078125
Center Distance Increment Factor:       0.831615
Center Distance:                        56.494844
Pitch Diameter:                         36.000000       72.000000
Base Diameter:                          33.828924       67.657849
Working Pitch Diameter:                 37.663229       75.326458
Addendum:                               3.694844        4.414844
Whole Depth:                            6.364844
Dedendum:                               2.670000        1.950000
Working Depth:                          6.000000
Outside Diameter:                       43.389687       80.829687
Outside Diameter:                       28.610313       63.170313
Top Clearance:                          0.750000
Circular Pitch:                         9.424800
Pitch Prependicular to Tooth:           8.465308
Base Pitch:                             8.465308
Tooth Thickness at Standard pitch Diameter:     4.712400
Contact Ratio:                          1.226579
Min No of Teeth for Undercutting:       10.349517

Spur Gear & Rack

gcc -o rack rack.c -lm

Usage: ./rack -m 3.000000 -a 0.349067 -z 12.000000 -x 0.600000 -H 32.000000 -aw 0.349067 
        -m      Module
        -a      Pressure Angle
        -z      Number of teeth
        -H      Height of Pitch Line
        -x      Coefficient of Profile Shift
        -aw     Working Pressure Angle


---------------------                   Spur Gear       Rack
Module:                                 3.000000
Pressure Angle:                         20.000000
Number of Teeth:                        12.000000
Coefficient of Profile Shift:           0.600000
Height of Pitch Line:                   32.000000
Working Pressure Angle:                 0.349067
Center Distance:                        51.800000
Pitch Diameter:                         36.000000
Base Diameter:                          33.828924
Working Pitch Diameter:                 36.000000
Addendum:                               4.800000        3.000000
Whole Depth:                            6.750000
Outside Diameter:                       45.600000
Root Diameter:                          32.100000
Contact Ratio:                          0.877843

Internal/External Gear Calculations

gcc -o external external.c -lm

Usage: ./external -m 3.000000 -a 0.349067 -ze 16.000000 -zi 24.000000 -xe 0.000000 -xi 0.500000
        -m      Module
        -a      Pressure Angle
        -ze     Number of teeth-External
        -zi     Number of teeth-Internal
        -xe     Coefficient of Profile Shift-External
        -xi     Coefficient of Profile Shift-Internal


--------------------------               External        Internal 
Module:                                 3.000000
Number of teeth:                        16.000000       24.000000 
Pressure Angle:                         20.000000
Coefficient of Profile Shift:           0.000000        0.500000  
Involute function:                      0.060401
Working Pressure Angle:                 31.000000
Center Distance Increment Factor:       0.385109
Center Distance:                        13.155328
Pitch Diameter:                         48.000000       72.000000
Base Diameter:                          45.105232       67.657849
Working Pitch Diameter:                 52.621311       78.931966
Addendum:                               3.000000        1.500000
Whole Depth:                            6.750000
Dedendum:                               3.750000        5.250000
Working Depth:                          6.000000
Outside Diameter:                       54.000000       69.000000
Root Diameter:                          40.500000       82.500000
Top Clearance:                          0.750000
Circular Pitch:                         9.424800
Pitch Prependicular to Tooth:           8.078624
Base Pitch:                             8.078624
Tooth Thickness at Standard pitch Diameter:     4.712400
Contact Ratio:                          3.205840
Min No of Teeth for Undercutting:       7.539621

Helical Gear Calculations

gcc -o helix helix.c -lm

Usage: ./helix -mn 3.000000 -an 0.349067 -zp 12.000000 -zg 60.000000 -xnp 0.098090 -xng 0.000000
        -mn     Module
        -an     Pressure Angle
        -zp     Number of teeth-Pinion
        -zg     Number of teeth-Gear
        -xnp    Coefficient of Profile Shift-Pinion
        -xng    Coefficient of Profile Shift-Gear
        -vp     Poisson's Ratio Pinion
        -vg     Poisson's Ratio Gear
        -ep     Young's Modulus Pinion
        -eg     Young's Modulus Gear
        -zb     Helix Angle Factor, Z╬▓
        -khl    Life Factor, KHL
        -zl     Lubricant Factor, ZL
        -zr     Surface Roughness Factor, ZR
        -zv     Sliding Speed Factor, ZV
        -zw     Hardness Ratio Factor, ZW
        -khx    Dimension Factor, KHX
        -khb    Tooth Flank Load Distribution Factor, KH ╬▓
        -kv     Dynamic Load Factor, KV
        -ko     Overload Factor
        -sh     Safety Factor For Pitting
        -sigma  Hertz Stress
        -ft     Tangential force


--------------------------                       PINION          GEAR
Normal Module:                          3.000000
Normal Pressure Angle:                  20.000000
Helix Angle:                            30.000000
Number of teeth:                        12.000000       60.000000
Normal Coefficient of Profile Shift:    0.098090        0.000000
Involute function:                      0.023405
Working Pressure Angle:                 23.062500
Center Distance Increment Factor:       0.081906
Center Distance:                        124.953463
Pitch Diameter:                         41.569249       207.846244
Base Diameter:                          38.322299       191.611495
Working Pitch Diameter:                 41.651154       208.255772
Addendum:                               3.245717        2.951447
Whole Depth:                            6.701447
Dedendum:                               3.455730        3.750000
Working Depth:                          6.000000
Outside Diameter:                       48.060683       213.749138
Root Diameter:                          34.657789       200.346244
Top Clearance:                          0.750000
Circular Pitch:                         9.424800
Pitch Prependicular to Tooth:           8.671548
Base Pitch:                             8.671548
Tooth Thickness at Standard pitch Diameter:     4.712400
Contact Ratio:                          1.486783
Min No of Teeth for Undercutting:       13.032967

----------------------- Thickness --------------------
Circular Tooth Thickness :              4.926612        4.712400
No of Teeth in an equivalent spur gear: 18.475248       92.376239
Half of tooth angle at pich circle :    5.092821        0.974277
Chordal Thickness :                     4.920127        4.712173
Chordal Addendum :                      3.355122        2.971479

----------------------- Force --------------------
Hertz Stress 1117.833993
Tangential force 871.742250

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