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perf(zipper): make the single-thread path lightweight and CPU-efficient (#762) - #836

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762/nhomer/zipper-single-threaded-regression
Aug 22, 2026
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762/nhomer/zipper-single-threaded-regression

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@nh13 nh13 commented Aug 19, 2026 •

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Closes #762.

Problem

fgumi zipper is a streaming step — aligner | fgumi zipper | fgumi sort — so it should sip one core and stay out of the aligner's way. Instead, at --threads 1 it spawned two producer reader threads (~2–3 cores) and DEFLATE-compressed its output even though sort immediately re-reads and recompresses those bytes. On a 6M-record stream that was ~22.7 CPU-s across ~2–3 cores at ~2 GB RSS.

(#762 was reported as a v0.4.0→v0.5.0 single-threaded wall regression. Investigation showed the wall was ~unchanged; the real defects are the redundant compression and the thread oversubscription, and the "regression" framing came from the I/O-generalization in that window shifting how the two threads overlapped. v0.4.0 oversubscribed the same way — it just hid more cost behind a 2 GB read-ahead buffer.)

Changes (two, one commit)

1. Output-aware compression default. --compression-level now defaults to 0 (uncompressed BGZF, no DEFLATE) when the output is a stream — stdout, a FIFO, or process substitution — i.e. the pipeline case where the bytes flow straight into sort. A regular-file output still defaults to 1 (a sane on-disk size); a not-yet-created path is treated as the file it is about to become. An explicit --compression-level always wins.

2. Single-core fast path. At --threads <= 1, both inputs are read inline on the calling thread — no producer threads — so the whole command is one core with a minimal footprint. The OS pipe buffer decouples it from the aligner and reading inline backpressures it naturally. --threads >= 2 keeps the reader threads so a slow consumer never stalls the input pipe.

Results (6M-record stream, M2 Max, warm cache)

--threads 1:

CPU cores RSS
before 22.7s ~2–3 2043 MiB
after 10.1s ~1 19 MiB

Half the CPU, one core, ~100× less memory, at the same wall.

Supporting measurements:

  • The removed compression is real: at --threads 1, forcing --compression-level 1 costs +64% CPU (10.1 → 16.5 CPU-s) — that's the redundant-compression tax the pipeline paid by default before this change.
  • --threads scaling is unchanged and healthy: wall 10.6s (t1) → 6.1s (t2) → 5.6s (t4), then flat (zipper finds ~2.4 cores of useful work, so -t 8 == -t 4). At --threads >= 2 the multithreaded writer parallelizes DEFLATE, so compression is nearly free in wall terms there.

Behavior change

Piping zipper to a file descriptor / stdout now yields uncompressed BGZF by default (still a valid BAM; sort and samtools read it fine). Writing to a named .bam file is unchanged (level 1). Pass --compression-level N to override either way.

Verification

  • Full suite green (2646 tests). Output is byte-identical across thread counts; single-vs-multi-threaded parity test passes; a new unit test covers the output-aware default (stdout/file/not-yet-created/explicit-override).
  • cargo ci-fmt and clippy -D warnings clean.
  • Scoped to zipper.rs (+96/-42); no other command is affected.

Note

I also prototyped dropping an internal SAM→BAM transcode round-trip, but a clean interleaved A/B showed zero CPU difference (the profile that motivated it was a macOS sample artifact — parked-in-inflate samples counted as CPU). It was rolled back rather than add shared-crate complexity for no gain.

Risk: command output content none; compressed stream defaults change and are pinned by output-aware and thread-parity tests; unsafe none, so CLAUDE.md allowlist changes none; thread and memory policy changes for --threads <= 1.

  • Use compression level 0 for stream outputs and level 1 for regular files by default.
  • Preserve explicit compression levels from 0 through 12.
  • Process inputs inline for --threads <= 1.
  • Retain reader threads for --threads >= 2.
  • Reduce single-threaded CPU use and memory usage.
  • Add tests for output-aware compression defaults and thread-count parity.
  • Full tests, formatting, and clippy checks pass.

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Walkthrough

zipper now accepts an optional compression level, derives defaults from output type, detects stream outputs, and uses an inline processing path when --threads <= 1. Tests cover compression defaults, overrides, and updated fixtures.

Changes

Zipper output compression

Layer / File(s) Summary
Output-aware compression resolution
src/lib/commands/zipper.rs
Zipper now stores an optional validated compression_level. Output streams use level 0 by default, regular files use level 1, and explicit values take precedence. Tests cover output types and overrides.
Single-threaded and threaded scheduling
src/lib/commands/zipper.rs
When --threads <= 1, zipper iterates template readers inline. When --threads > 1, zipper creates buffered reader channels and producer threads. The multi-threaded fixture uses the new compression field.

Estimated code review effort: 3 (Moderate) | ~25 minutes

Merge Risk: ⚪ Minimal · up to d9af3

The PR changes compression defaults and single-thread scheduling, with no actionable merge-blocking risk remaining beyond optional follow-up coverage for alternate paths.

🚥 Pre-merge checks | ✅ 3
✅ Passed checks (3 passed)
Check name Status Explanation
Title check ✅ Passed The title uses valid Conventional Commit syntax and accurately describes the single-threaded zipper performance change.
Linked Issues check ✅ Passed The changes address issue #762 by optimizing the single-threaded path while preserving threaded operation and output parity.
Out of Scope Changes check ✅ Passed The compression defaults, reader-path changes, and tests directly support the stated zipper performance objectives.

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Codecov Report

❌ Patch coverage is 98.29060% with 2 lines in your changes missing coverage. Please review.
✅ Project coverage is 94.54%. Comparing base (e1f0eca) to head (7dee1b1).
⚠️ Report is 2 commits behind head on main.

Files with missing lines Patch % Lines
src/lib/commands/zipper.rs 98.29% 2 Missing ⚠️
Additional details and impacted files
@@           Coverage Diff            @@
##             main     #836    +/-   ##
========================================
  Coverage   94.53%   94.54%            
========================================
  Files         187      187            
  Lines      116478   116719   +241     
========================================
+ Hits       110116   110353   +237     
- Misses       6362     6366     +4     

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Actionable comments posted: 2

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Inline comments:
In `@src/lib/commands/zipper.rs`:
- Around line 1135-1183: Add focused coverage for the scheduling branch around
process_raw, running identical inputs with threads set to 0, 1, and 2. Decode
and compare output records and error results across all runs, preserving
ordering and validating equivalent error propagation; flag any missing coverage
if the test infrastructure cannot exercise these paths.
- Around line 849-879: Add a Unix-only test covering a non-regular existing
output path, such as /dev/null or a FIFO, so output_is_stream() evaluates its
metadata branch; assert that resolved_compression_level() returns 0 when no
explicit compression level is set, while preserving the existing stdout and
regular-file cases.
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  • src/lib/commands/zipper.rs

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Comment thread src/lib/commands/zipper.rs
Comment thread src/lib/commands/zipper.rs
…nt (#762)

zipper is a streaming step (`aligner | fgumi zipper | fgumi sort`) and should
sip one core, but at `--threads 1` it spawned two producer reader threads and
deflated an output that `sort` immediately recompresses — ~2-3 cores, ~2 GB
RSS, and ~28% of CPU burned on redundant compression. On a 6M-record stream
this landed at ~22.7 CPU-s across ~2 cores at 2 GB.

Two changes make it lean:

- Output-aware compression default. `--compression-level` now defaults to 0
  (uncompressed BGZF, no DEFLATE) when the output is a stream — stdout, a FIFO,
  or process substitution — the pipeline case where the bytes flow straight
  into `sort` and get recompressed there. A regular-file output still defaults
  to 1 (a sane on-disk size); a not-yet-created path is treated as the file it
  is about to become. An explicit `--compression-level` always wins.

- Single-core fast path. At `--threads <= 1` both inputs are read inline on the
  calling thread with no producer threads, so the whole command is one core
  with a minimal footprint; the OS pipe buffer decouples it from the aligner
  and reading inline backpressures the aligner naturally. `--threads >= 2` keeps
  the reader threads so a slow consumer never stalls the input pipe.

Result on the same 6M-record stream at `--threads 1`: ~10.5 CPU-s on ~1 core at
19 MiB RSS — roughly half the CPU, one core instead of ~2-3, and ~100x less
memory, at the same wall. Output is byte-identical across thread counts and
compression is content-identical.
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nh13 force-pushed the 762/nhomer/zipper-single-threaded-regression branch from d9af3b9 to 7dee1b1 Compare August 22, 2026 02:33
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nh13 enabled auto-merge August 22, 2026 02:34
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nh13 added this pull request to the merge queue Aug 22, 2026
Merged via the queue into main with commit 0b8b33a Aug 22, 2026
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nh13 deleted the 762/nhomer/zipper-single-threaded-regression branch August 22, 2026 02:45
@nh13 nh13 mentioned this pull request Aug 22, 2026

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perf(zipper): single-threaded fast path ~20% slower since v0.5.0 while the threaded path got 29% faster

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