fix: package Electron runtime deps

.github/workflows/ci.yml

@@ -168,6 +168,34 @@ jobs:
       - run: npm run build:cli
       - run: npm run check:pack-artifact
 
+  electron-package-smoke:
+    name: Electron Package Smoke
+    runs-on: ubuntu-latest
+    timeout-minutes: 25
+    needs: build
+    env:
+      JWT_SECRET: ci-build-secret-with-sufficient-length-for-validation
+      CSC_IDENTITY_AUTO_DISCOVERY: "false"
+    steps:
+      - uses: actions/checkout@v6
+      - uses: actions/setup-node@v6
+        with:
+          node-version: ${{ env.CI_NODE_VERSION }}
+          cache: npm
+      - run: npm ci
+      - run: npm run check:node-runtime
+      - run: npm run build
+      - name: Install Electron dependencies
+        working-directory: electron
+        run: npm install --no-audit --no-fund
+      - name: Pack Electron app
+        working-directory: electron
+        run: npm run pack
+      - name: Smoke packaged Electron app
+        env:
+          ELECTRON_SMOKE_TIMEOUT_MS: 60000
+        run: xvfb-run -a npm run electron:smoke:packaged
+
   test-unit:
     name: Unit Tests (${{ matrix.shard }}/2)
     runs-on: ubuntu-latest
@@ -446,6 +474,7 @@ jobs:
       - advanced-security
       - build
       - package-artifact
+      - electron-package-smoke
       - test-unit
       - node-24-compat
       - test-coverage
@@ -494,6 +523,7 @@ jobs:
           echo "|-----|--------|" >> "$GITHUB_STEP_SUMMARY"
           echo "| Build Matrix | $(status '${{ needs.build.result }}') |" >> "$GITHUB_STEP_SUMMARY"
           echo "| Package Artifact | $(status '${{ needs.package-artifact.result }}') |" >> "$GITHUB_STEP_SUMMARY"
+          echo "| Electron Package Smoke | $(status '${{ needs.electron-package-smoke.result }}') |" >> "$GITHUB_STEP_SUMMARY"
 
           echo "" >> "$GITHUB_STEP_SUMMARY"
           echo "## 🧪 Tests" >> "$GITHUB_STEP_SUMMARY"

.github/workflows/electron-release.yml

@@ -88,6 +88,18 @@ jobs:
 
       - name: Install dependencies
         run: npm ci
+        env:
+          NPM_CONFIG_LEGACY_PEER_DEPS: true
+
+      - name: Sanitize Windows home directory
+        if: runner.os == 'Windows'
+        shell: bash
+        run: |
+          # The default USERPROFILE contains junction points (Application Data)
+          # that cause EPERM errors during Next.js standalone build glob scans.
+          # Create a clean temp profile directory to avoid this.
+          mkdir -p "$RUNNER_TEMP/home"
+          echo "USERPROFILE=$RUNNER_TEMP/home" >> $GITHUB_ENV
 
       - name: Build Next.js standalone
         env:
@@ -121,6 +133,18 @@ jobs:
           GH_TOKEN: ${{ secrets.GITHUB_TOKEN }}
         run: npm run build:${{ matrix.target }}
 
+      - name: Smoke packaged Electron app
+        if: matrix.platform != 'linux'
+        env:
+          ELECTRON_SMOKE_TIMEOUT_MS: 60000
+        run: npm run electron:smoke:packaged
+
+      - name: Smoke packaged Electron app (Linux)
+        if: matrix.platform == 'linux'
+        env:
+          ELECTRON_SMOKE_TIMEOUT_MS: 60000
+        run: xvfb-run -a npm run electron:smoke:packaged
+
       - name: Collect installers
         shell: bash
         run: |

Dockerfile

@@ -9,7 +9,7 @@ COPY package*.json ./
 COPY scripts/postinstall.mjs ./scripts/postinstall.mjs
 COPY scripts/postinstallSupport.mjs ./scripts/postinstallSupport.mjs
 COPY scripts/native-binary-compat.mjs ./scripts/native-binary-compat.mjs
-COPY scripts/postinstallSupport.mjs ./scripts/postinstallSupport.mjs
+ENV NPM_CONFIG_LEGACY_PEER_DEPS=true
 RUN if [ -f package-lock.json ]; then npm ci --no-audit --no-fund; else npm install --no-audit --no-fund; fi
 
 COPY . ./

electron/package.json

@@ -30,7 +30,8 @@
     "electron-builder": "^26.8.1"
   },
   "overrides": {
-    "@xmldom/xmldom": "^0.9.10"
+    "@xmldom/xmldom": "^0.9.10",
+    "plist": "^4.0.0"
   },
   "build": {
     "appId": "online.omniroute.desktop",
@@ -60,6 +61,13 @@
           "node_modules/**/*"
         ]
       },
+      {
+        "from": "../.next/electron-standalone/node_modules",
+        "to": "app/node_modules",
+        "filter": [
+          "**/*"
+        ]
+      },
       {
         "from": "assets",
         "to": "assets",

package.json

@@ -71,6 +71,7 @@
     "electron:build:win": "npm run build && cd electron && npm run build:win",
     "electron:build:mac": "npm run build && cd electron && npm run build:mac",
     "electron:build:linux": "npm run build && cd electron && npm run build:linux",
+    "electron:smoke:packaged": "node scripts/smoke-electron-packaged.mjs",
     "test": "cross-env DISABLE_SQLITE_AUTO_BACKUP=true node --import tsx/esm --test --test-concurrency=10 tests/unit/*.test.ts",
     "test:unit": "cross-env DISABLE_SQLITE_AUTO_BACKUP=true node --import tsx/esm --test --test-concurrency=10 tests/unit/*.test.ts",
     "test:plan3": "cross-env DISABLE_SQLITE_AUTO_BACKUP=true node --import tsx/esm --test tests/unit/plan3-p0.test.ts",