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Additive Manufacturing Mapping of Compositional Spaces with Thermodynamic, Analytical, and Artificial Intelligence Models

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AMMap

Additive Manufacturing Mapping of Compositional Spaces with Thermodynamic, Analytical, and Artificial Intelligence Models

AMMap tool utilizes novel nimplex high-performance Nim library for generation of simplex graphs, developed in our recent paper (10.48550/arXiv.2402.03528), to describe the complex space that represents the design space possible for alloys made with additive manufacturing.

AMMap implements callables for several different CALPHAD based methods out-of-the-box and is set to grow rapidly in the near future. These include thermodynamic equlibrium calculations with pycalphad, Scheil-Gulliver solidification with scheil, and 5 different models for predicting cracking susceptibility. These methods are discussed in this publication on Design methodology for functionally graded materials: Framework for considering cracking.

Results coming from these methods are used to establish feasible subspace, which is then used to find optimal paths in the space using any path planning tool with Python or CLI interface.

For user convenience, cloud-based GitHub Codespaces can be used for all Jupyter notebook exercises. However, one should note Codespaces lack the computational strength to perform Scheil-Gulliver sufficiently fast; thus we recommend running them on an HPC node, submitting for external evaluation with a tool like papermill, or persisting the result (see scheilmap.json) to then be analysed in Codespaces.

Open in GitHub Codespaces

Installation

Conda Environment and Installs

It is recommended to use new environements for all python projects, this can be done as follows:

conda create -n AMMAP python=3.11 liblapack jupyter numpy pandas plotly scikit-learn
conda activate AMMAP

Or, if your environment already exists, simply:

conda install -y python=3.11 liblapack jupyter numpy pandas plotly scikit-learn

Clone repository

Clone the github repository in order to have the jupyter notebook and callables

git clone https://github.com/PhasesResearchLab/AMMap.git

nimplex

The primary installation requirement is nimplex, which requires the small and easy-to-install Nim (Installation Instructions) compiler (assuming you already have a C compiler), which can be done with a single command on most Unix (Linux/MacOS) systems:

  • using conda cross-platform package manager:
    conda install -c conda-forge nim
  • on MacOS, assuming you have Homebrew installed:
    brew install nim
  • with your Linux distribution's package manager (note that it may be an outdated nim version, impacting performance), for instance on Ubuntu/Debian Linux:
    apt-get install nim

Then, you can use the boundeled Nimble tool (pip-like package manager for Nim) to install two top-level dependencies: arraymancer, which is a powerful N-dimensional array library, and nimpy which helps with the Python bindings. You can do it with a single command:

nimble install -y arraymancer nimpy

Now, you can update the nimplex submodule repository and compile it for AMMap. You want to do so in a way that creates its Python bindings. You will need slightly different flags depending on your system configuration, but for Unix (Linux/MacOS) you can do so with commands below, after making sure you are in the root AMMap directory:

git submodule update --init --recursive
nim c --d:release --threads:on --app:lib --out:nimplex.so nimplex/src/nimplex.nim
nim c --d:release --threads:on --app:lib --out:utils/plotting.so nimplex/src/nimplex/utils/plotting.nim

For Windows and other platforms, you should consult nimpy instructions.

CALPHAD Tools

When you are done, you should also install pycalphad and a forked version of a python package for scheil found here

pip install git+https://github.com/HUISUN24/scheil.git
pip install pycalphad

Optional Pathfinding used in Example

pip install pqam-rmsadtandoc2023 pathfinding

Other useful packages

To run Jupyter notebooks from the command line, especially useful on an HPC, you should install papermill:

pip install papermill

Example Outputs

Equilibrium

alt text

Cracking Criteria

alt text

Path Planning

alt text