fix(terminal): strip Hermes provider env vars from subprocess environment

tests/tools/test_local_env_blocklist.py

@@ -0,0 +1,173 @@
+"""Tests for provider env var blocklist in LocalEnvironment.
+
+Verifies that Hermes-internal provider env vars (OPENAI_BASE_URL, etc.)
+are stripped from subprocess environments so external CLIs are not
+silently misrouted.
+
+See: https://github.com/NousResearch/hermes-agent/issues/1002
+"""
+
+import os
+import threading
+from unittest.mock import MagicMock, patch
+
+from tools.environments.local import (
+    LocalEnvironment,
+    _HERMES_PROVIDER_ENV_BLOCKLIST,
+    _HERMES_PROVIDER_ENV_FORCE_PREFIX,
+)
+
+
+def _make_fake_popen(captured: dict):
+    """Return a fake Popen constructor that records the env kwarg."""
+    def fake_popen(cmd, **kwargs):
+        captured["env"] = kwargs.get("env", {})
+        proc = MagicMock()
+        proc.poll.return_value = 0
+        proc.returncode = 0
+        proc.stdout = iter([])
+        proc.stdout.close = lambda: None
+        proc.stdin = MagicMock()
+        return proc
+    return fake_popen
+
+
+def _run_with_env(extra_os_env=None, self_env=None):
+    """Execute a command via LocalEnvironment with mocked Popen
+    and return the env dict passed to the subprocess."""
+    captured = {}
+    fake_interrupt = threading.Event()
+    test_environ = {
+        "PATH": "/usr/bin:/bin",
+        "HOME": "/home/user",
+        "USER": "testuser",
+    }
+    if extra_os_env:
+        test_environ.update(extra_os_env)
+
+    env = LocalEnvironment(cwd="/tmp", timeout=10, env=self_env)
+
+    with patch("tools.environments.local._find_bash", return_value="/bin/bash"), \
+         patch("subprocess.Popen", side_effect=_make_fake_popen(captured)), \
+         patch("tools.terminal_tool._interrupt_event", fake_interrupt), \
+         patch.dict(os.environ, test_environ, clear=True):
+        env.execute("echo hello")
+
+    return captured.get("env", {})
+
+
+class TestProviderEnvBlocklist:
+    """Provider env vars loaded from ~/.hermes/.env must not leak."""
+
+    def test_blocked_vars_are_stripped(self):
+        """OPENAI_BASE_URL and other provider vars must not appear in subprocess env."""
+        leaked_vars = {
+            "OPENAI_BASE_URL": "http://localhost:8000/v1",
+            "OPENAI_API_KEY": "sk-fake-key",
+            "OPENROUTER_API_KEY": "or-fake-key",
+            "ANTHROPIC_API_KEY": "ant-fake-key",
+            "LLM_MODEL": "anthropic/claude-opus-4-6",
+        }
+        result_env = _run_with_env(extra_os_env=leaked_vars)
+
+        for var in leaked_vars:
+            assert var not in result_env, f"{var} leaked into subprocess env"
+
+    def test_registry_derived_vars_are_stripped(self):
+        """Vars from the provider registry (ANTHROPIC_TOKEN, ZAI_API_KEY, etc.)
+        must also be blocked — not just the hand-written extras."""
+        registry_vars = {
+            "ANTHROPIC_TOKEN": "ant-tok",
+            "CLAUDE_CODE_OAUTH_TOKEN": "cc-tok",
+            "ZAI_API_KEY": "zai-key",
+            "Z_AI_API_KEY": "z-ai-key",
+            "GLM_API_KEY": "glm-key",
+            "KIMI_API_KEY": "kimi-key",
+            "MINIMAX_API_KEY": "mm-key",
+            "MINIMAX_CN_API_KEY": "mmcn-key",
+        }
+        result_env = _run_with_env(extra_os_env=registry_vars)
+
+        for var in registry_vars:
+            assert var not in result_env, f"{var} leaked into subprocess env"
+
+    def test_safe_vars_are_preserved(self):
+        """Standard env vars (PATH, HOME, USER) must still be passed through."""
+        result_env = _run_with_env()
+
+        assert "HOME" in result_env
+        assert result_env["HOME"] == "/home/user"
+        assert "USER" in result_env
+        assert "PATH" in result_env
+
+    def test_self_env_blocked_vars_also_stripped(self):
+        """Blocked vars in self.env are stripped; non-blocked vars pass through."""
+        result_env = _run_with_env(self_env={
+            "OPENAI_BASE_URL": "http://custom:9999/v1",
+            "MY_CUSTOM_VAR": "keep-this",
+        })
+
+        assert "OPENAI_BASE_URL" not in result_env
+        assert "MY_CUSTOM_VAR" in result_env
+        assert result_env["MY_CUSTOM_VAR"] == "keep-this"
+
+
+class TestForceEnvOptIn:
+    """Callers can opt in to passing a blocked var via _HERMES_FORCE_ prefix."""
+
+    def test_force_prefix_passes_blocked_var(self):
+        """_HERMES_FORCE_OPENAI_API_KEY in self.env should inject OPENAI_API_KEY."""
+        result_env = _run_with_env(self_env={
+            f"{_HERMES_PROVIDER_ENV_FORCE_PREFIX}OPENAI_API_KEY": "sk-explicit",
+        })
+
+        assert "OPENAI_API_KEY" in result_env
+        assert result_env["OPENAI_API_KEY"] == "sk-explicit"
+        # The force-prefixed key itself must not appear
+        assert f"{_HERMES_PROVIDER_ENV_FORCE_PREFIX}OPENAI_API_KEY" not in result_env
+
+    def test_force_prefix_overrides_os_environ_block(self):
+        """Force-prefix in self.env wins even when os.environ has the blocked var."""
+        result_env = _run_with_env(
+            extra_os_env={"OPENAI_BASE_URL": "http://leaked/v1"},
+            self_env={f"{_HERMES_PROVIDER_ENV_FORCE_PREFIX}OPENAI_BASE_URL": "http://intended/v1"},
+        )
+
+        assert result_env["OPENAI_BASE_URL"] == "http://intended/v1"
+
+
+class TestBlocklistCoverage:
+    """Sanity checks that the blocklist covers all known providers."""
+
+    def test_issue_1002_offenders(self):
+        """Blocklist includes the main offenders from issue #1002."""
+        must_block = {
+            "OPENAI_BASE_URL",
+            "OPENAI_API_KEY",
+            "OPENROUTER_API_KEY",
+            "ANTHROPIC_API_KEY",
+            "LLM_MODEL",
+        }
+        assert must_block.issubset(_HERMES_PROVIDER_ENV_BLOCKLIST)
+
+    def test_registry_vars_are_in_blocklist(self):
+        """Every api_key_env_var and base_url_env_var from PROVIDER_REGISTRY
+        must appear in the blocklist — ensures no drift."""
+        from hermes_cli.auth import PROVIDER_REGISTRY
+
+        for pconfig in PROVIDER_REGISTRY.values():
+            for var in pconfig.api_key_env_vars:
+                assert var in _HERMES_PROVIDER_ENV_BLOCKLIST, (
+                    f"Registry var {var} (provider={pconfig.id}) missing from blocklist"
+                )
+            if pconfig.base_url_env_var:
+                assert pconfig.base_url_env_var in _HERMES_PROVIDER_ENV_BLOCKLIST, (
+                    f"Registry base_url_env_var {pconfig.base_url_env_var} "
+                    f"(provider={pconfig.id}) missing from blocklist"
+                )
+
+    def test_extra_auth_vars_covered(self):
+        """Non-registry auth vars (ANTHROPIC_TOKEN, CLAUDE_CODE_OAUTH_TOKEN)
+        must also be in the blocklist."""
+        extras = {"ANTHROPIC_TOKEN", "CLAUDE_CODE_OAUTH_TOKEN"}
+        assert extras.issubset(_HERMES_PROVIDER_ENV_BLOCKLIST)

tools/environments/local.py

@@ -16,6 +16,52 @@
 # printf (no trailing newline) keeps the boundaries clean for splitting.
 _OUTPUT_FENCE = "__HERMES_FENCE_a9f7b3__"
 
+# Hermes-internal env vars that should NOT leak into terminal subprocesses.
+# These are loaded from ~/.hermes/.env for Hermes' own LLM/provider calls
+# but can break external CLIs (e.g. codex) that also honor them.
+# See: https://github.com/NousResearch/hermes-agent/issues/1002
+#
+# Built dynamically from the provider registry so new providers are
+# automatically covered without manual blocklist maintenance.
+_HERMES_PROVIDER_ENV_FORCE_PREFIX = "_HERMES_FORCE_"
+
+
+def _build_provider_env_blocklist() -> frozenset:
+    """Derive the blocklist from the provider registry + known extras.
+
+    Automatically picks up api_key_env_vars and base_url_env_var from
+    every registered provider, so adding a new provider to auth.py is
+    enough — no manual list to keep in sync.
+    """
+    blocked: set[str] = set()
+
+    try:
+        from hermes_cli.auth import PROVIDER_REGISTRY
+        for pconfig in PROVIDER_REGISTRY.values():
+            blocked.update(pconfig.api_key_env_vars)
+            if pconfig.base_url_env_var:
+                blocked.add(pconfig.base_url_env_var)
+    except ImportError:
+        pass
+
+    # Vars not in the registry but still Hermes-internal / conflict-prone
+    blocked.update({
+        "OPENAI_BASE_URL",
+        "OPENAI_API_KEY",
+        "OPENAI_API_BASE",         # legacy alias
+        "OPENAI_ORG_ID",
+        "OPENAI_ORGANIZATION",
+        "OPENROUTER_API_KEY",
+        "ANTHROPIC_BASE_URL",
+        "ANTHROPIC_TOKEN",         # OAuth token (not in registry as env var)
+        "CLAUDE_CODE_OAUTH_TOKEN",
+        "LLM_MODEL",
+    })
+    return frozenset(blocked)
+
+
+_HERMES_PROVIDER_ENV_BLOCKLIST = _build_provider_env_blocklist()
+
 
 def _find_bash() -> str:
     """Find bash for command execution.
@@ -192,7 +238,18 @@ def execute(self, command: str, cwd: str = "", *,
             # Ensure PATH always includes standard dirs — systemd services
             # and some terminal multiplexers inherit a minimal PATH.
             _SANE_PATH = "/usr/local/sbin:/usr/local/bin:/usr/sbin:/usr/bin:/sbin:/bin"
-            run_env = dict(os.environ | self.env)
+            # Strip Hermes-internal provider vars so external CLIs
+            # (e.g. codex) are not silently misrouted.  Callers that
+            # truly need a blocked var can opt in by prefixing the key
+            # with _HERMES_FORCE_ in self.env (e.g. _HERMES_FORCE_OPENAI_API_KEY).
+            merged = dict(os.environ | self.env)
+            run_env = {}
+            for k, v in merged.items():
+                if k.startswith(_HERMES_PROVIDER_ENV_FORCE_PREFIX):
+                    real_key = k[len(_HERMES_PROVIDER_ENV_FORCE_PREFIX):]
+                    run_env[real_key] = v
+                elif k not in _HERMES_PROVIDER_ENV_BLOCKLIST:
+                    run_env[k] = v
             existing_path = run_env.get("PATH", "")
             if "/usr/bin" not in existing_path.split(":"):
                 run_env["PATH"] = f"{existing_path}:{_SANE_PATH}" if existing_path else _SANE_PATH