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fix(ci): bump docker-build retries from 2 to 4 (5 attempts total) - #2016

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fix/docker-build-more-retries
Aug 14, 2026
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LucasSantana-Dev merged 1 commit into
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fix/docker-build-more-retries

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@LucasSantana-Dev

@LucasSantana-Dev LucasSantana-Dev commented Aug 14, 2026 •

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Context

Follow-up to #2013. That PR gated `cache-to` by `use-cache` on retries so they run fully cache-free — this definitively ruled out the gha cache as the cause (see #2002's latest comments): the identical `failed to calculate checksum of ref ...: not found` error reproduced 6/6 across PR #1956 and #1952 with cache completely disabled.

Real cause is a local BuildKit race (filed as #2015) — not something to fix with another CI-config tweak, needs a Dockerfile restructure.

Interim mitigation

Since it's a race (not deterministic — some runs the same day succeeded), bump retries from 2 to 4 (5 attempts total) to raise the odds one attempt lands clean while #2015 is worked.

Test plan

  • This PR's own docker-build check passes

Summary by cubic

Increase CI docker-build retries from 2 to 4 (5 attempts total) to mitigate a non-deterministic BuildKit race that triggers "failed to calculate checksum of ref ...: not found". Previously we retried twice with cache disabled on retries; now we retry four times, still disabling cache on retries, trading longer worst-case time for higher pass rates until the Dockerfile fix in issue #2015.

  • Adds retry steps 2–4 and uses continue-on-error: true for the middle attempts to allow progressing to the next retry; the final attempt determines job failure.
  • Leaves the first attempt unchanged and keeps use-cache: 'false' on all retries.
  • No other workflow logic changes; service-specific load behavior remains the same.

Written for commit 1c267f7. Summary will update on new commits.

Review in cubic

Interim mitigation for issue #2015: definitively confirmed the
"failed to calculate checksum of ref ...: not found" failure is not a
gha-cache problem (reproduces 6/6 with cache fully disabled, see #2013
and #2002). It's a local BuildKit race resolving a COPY --from
reference while the shared installed-deps stage is concurrently
extended by a second branch in the same build. Not deterministic —
some same-day runs succeeded — so more attempts raise the odds one
lands clean while the real fix (Dockerfile restructure, #2015) is
pending.
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No issues found across 1 file

Requires human review: Bumps CI build retries and changes failure semantics (continue-on-error) to mask a BuildKit race — an operational tradeoff of time vs. pass rate that a human should weigh.

Re-trigger cubic

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Graphify reviewed this change.

Looks safe to merge — no coupling regressions and no blocking issues, checked against the code graph (not a self-assessment).


Graphify review — findings

This PR modifies the Docker build retry logic in the CI workflow. It increases the number of retry attempts for the service build step from two retries (three attempts total) to four retries (five attempts total), adding two new retry steps that chain on the failure of all preceding attempts. It also rewrites the explanatory comment above the retry steps, changing the stated root cause of the transient failure from a stale/corrupted gha cache entry to a local BuildKit race condition (referencing issues #2015, #2013, #2002), and reframes the mitigation rationale from disabling cache to increasing attempt count.

No blocking issues surfaced. 3 lower-confidence candidates did not survive cross-model review.

Analysis details — impact, health, verification

Impact & health

Graphify review

Impact — 0 functions depend on the 0 functions this change touches.

Health — grade A; no new coupling hotspots.

Verification — 0 functions in the blast radius were not formally verified this run (proofs are advisory here).

Gate & verification

graphify gate

PASS — objectively clean (no health regressions, tests not run — proofs not run this pass (advisory)). Grounded, not self-assessed.

@sonarqubecloud

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@LucasSantana-Dev
LucasSantana-Dev merged commit 25af082 into main Aug 14, 2026
47 checks passed
@LucasSantana-Dev
LucasSantana-Dev deleted the fix/docker-build-more-retries branch August 14, 2026 12:40
LucasSantana-Dev added a commit that referenced this pull request Aug 14, 2026
Fixes the real root cause behind issue #2015 (and #2002): installed-deps
is concurrently extended by a second live branch (source-copied, via
FROM inheritance) for the rest of the build. deps-production-base's
three COPY --from=installed-deps steps were reading that stage while
it was still being written to elsewhere in the same build DAG, which
hit a BuildKit race resolving the cross-stage ref -- "failed to
calculate checksum of ref ...: not found" -- non-deterministically but
at a very high rate on GH Actions runners (10/10 recent attempts
across #1956 and #1952, even fully cache-free). Retries and cache
tuning (#2013, #2016) didn't fix it because it isn't a caching issue.

Running npm ci directly in deps-production-base (which already
branches straight from node:\${NODE_VERSION}, never touching
installed-deps or build) fully decouples this lineage: no more
cross-stage read of a stage still being concurrently written to. Cost
is one extra @discordjs/opus native compile, once per build (this
stage is shared by both deps-production-bot and deps-production-backend),
paid once instead of the 3-5 min routinely wasted on exhausted retries.

Not locally build-verified end-to-end: native C compilation under QEMU
cross-arch emulation (amd64 on this arm64 Mac, via colima) segfaults
GCC independent of this change (cc: internal compiler error:
Segmentation fault signal terminated program cc1) -- a known
QEMU/cross-compile instability class, not present on real amd64
hardware. Relying on CI (real amd64 runners) to validate.
LucasSantana-Dev added a commit that referenced this pull request Aug 14, 2026
## Root cause (issue #2015)

\`installed-deps\` (an empty checkpoint = \`FROM build AS
installed-deps\`) is consumed by two different lineages within a single
\`docker buildx build\` invocation for any \`production-*\` target:

1. \`source-copied\` (\`FROM installed-deps\`) → \`build-shared\` →
\`build-backend\`/\`build-bot\`/\`build-frontend\` — inherits and keeps
extending \`installed-deps\`'s filesystem with more COPY/RUN
instructions.
2. \`deps-production-base\` did \`COPY --from=installed-deps
/app/node_modules ...\` and \`COPY --from=installed-deps
/app/packages/shared/node_modules ...\`;
\`deps-production-bot\`/\`deps-production-backend\` each did one more
\`COPY --from=installed-deps\` for their own package's node_modules.

Both lineages read/extend \`installed-deps\` concurrently — BuildKit
parallelizes independent branches of the stage DAG by default. The
\`COPY --from\` reads in branch 2 race against branch 1 still actively
extending the same stage, and intermittently fail:

\`\`\`
ERROR: failed to calculate checksum of ref ...:
"/app/packages/backend/node_modules": not found
\`\`\`

Confirmed **not** a caching issue: reproduced 10/10 recent attempts
across #1956 and #1952 with the gha cache fully disabled (#2013), and
retries alone don't reliably dodge it even with 5 attempts (#2016).

## Fix

\`deps-production-base\` already branches straight from
\`node:${NODE_VERSION}\` (never touches \`installed-deps\` or
\`build\`). Give it its own \`npm ci\` instead of copying node_modules
out of \`installed-deps\` — this fully removes the cross-stage read of a
stage still being concurrently written to.
\`deps-production-bot\`/\`deps-production-backend\` no longer need any
\`COPY --from=installed-deps\` at all (npm workspaces already installs
every workspace's node_modules from the root \`npm ci\`).

Cost: one extra \`@discordjs/opus\` native compile, paid once per build
(this stage is shared by both bot and backend production targets) —
versus the 3-5 min routinely wasted on exhausted retries recently.

## Verification

Not locally build-verified end-to-end — native C compilation under QEMU
cross-arch emulation (amd64 on an arm64 Mac via colima) segfaults GCC
independent of this change (\`cc: internal compiler error: Segmentation
fault signal terminated program cc1\`), a known QEMU/cross-compile
instability class not present on real amd64 hardware. Relying on this
PR's own CI (real amd64 runners, matching production) to validate.

## Test plan

- [ ] This PR's own \`docker-build\` matrix (bot/backend/frontend/nginx)
passes, ideally on the very first attempt (no retries needed) — confirms
the race is actually gone, not just dodged
- [ ] \`Verify native modules load — bot\` step still passes (opus still
loads correctly from the independently-installed node_modules)
- [ ] Once merged, rebase #1956 and #1952 and confirm their Docker build
check goes green cleanly

<!-- This is an auto-generated description by cubic. -->
---
## Summary by cubic
Decouples `deps-production-base` from `installed-deps` by running `npm
ci` instead of copying `node_modules`. This removes a BuildKit race that
intermittently failed production builds with checksum-not-found errors.

- Replaces `COPY --from=installed-deps` with `npm ci` (with cache mount)
in `deps-production-base`; removes the per-package `COPY
--from=installed-deps` in `deps-production-bot` and
`deps-production-backend`; keeps `npm prune --omit=dev`.
- Fixes the root cause: `installed-deps` was read while another branch
still extended it, triggering parallel BuildKit races (“failed to
calculate checksum of ref …: not found”).
- Impact: one extra `@discordjs/opus` native compile once per build; no
runtime changes; workspace `npm ci` still installs all package
`node_modules`.
- Rollout: no migrations; CI should pass without retries. Rebase PRs
previously failing on issue #2015 after merge.

<sup>Written for commit 1b1a877.
Summary will update on new commits.</sup>

<a
href="https://cubic.dev/pr/LucasSantana-Dev/Lucky/pull/2017?utm_source=github"
target="_blank" rel="noopener noreferrer"
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<!-- End of auto-generated description by cubic. -->



<!-- This is an auto-generated comment: release notes by coderabbit.ai
-->

## Summary by CodeRabbit

* **Chores**
  * Improved production container dependency installation and caching.
  * Streamlined separate production builds for bot and backend services.
  * Reduced reliance on shared dependency copies between build stages.

<!-- end of auto-generated comment: release notes by coderabbit.ai -->
LucasSantana-Dev added a commit that referenced this pull request Aug 14, 2026
🤖 I have created a release *beep* *boop*
---


<details><summary>2.39.4</summary>

##
[2.39.4](v2.39.3...v2.39.4)
(2026-08-14)


### Bug Fixes

* **ci:** bump docker-build retries from 2 to 4 (5 attempts total)
([#2016](#2016))
([25af082](25af082))
* **ci:** disable cache-to (not just cache-from) on docker-build retries
([#2013](#2013))
([608f1d5](608f1d5))
* **ci:** serialize buildkit stage execution to kill the checksum race
([#2018](#2018))
([ec4b5fd](ec4b5fd))
* **docker:** decouple deps-production-base from installed-deps
([#2017](#2017))
([cfd3a5e](cfd3a5e))
</details>

---
This PR was generated with [Release
Please](https://github.com/googleapis/release-please). See
[documentation](https://github.com/googleapis/release-please#release-please).

<!-- This is an auto-generated comment: release notes by coderabbit.ai
-->

## Summary by CodeRabbit

* **Release**
  * Updated the application version to **2.39.4**.
* Documented improvements to CI retries, Docker caching, BuildKit
handling, and production dependency installation.

<!-- end of auto-generated comment: release notes by coderabbit.ai -->
This was referenced Oct 1, 2026
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