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DE10-Nano reference design

This repo includes guides to build from source basic FPGA bitstream, U-boot, and Linux for the Terasic DE10-Nano.

Dependencies

You will need:

  • Host PC with your favourite Linux distro that can run Quartus (tested with Ubuntu 22.04)
  • Quartus Standard or Lite for the FPGA design compilation (tested with 22.1 Lite)

For the target hardware you need:

  • The DE10-Nano board itself (tested with Revision C)
  • 5V power cable
  • Micro SD card with at least 1GB
  • USB Mini-B cable for UART communication between Host PC and HPS
  • LAN cable for Ethernet communication between Host PC and HPS

Files and Folders

  • build Generated folder for the built Quartus artefacts, e.g. rbf file
  • doc Documentation
  • dts DE10-Nano Device Tree files
  • src FPGA design sources
  • sw Software that can be run on the HPS, or on soft processors if applicable
  • util Utilities and scripts, e.g. for flashing and configuring the FPGA
  • build.sh Bash script to build the FPGA design via Quartus

Build the FPGA Design

Clone or download this repository. The build and util scripts rely on you having the config file .fpga_config_de10 present in your ~ home directory. It must contain the following (replace with your values):

QUARTUS_COMPILE_DIR_DE10="~/intelFPGA/22.1std/quartus/bin/"
SOC_IP_DE10="169.254.42.42"

Run the build.sh script to build the FPGA design. It will generate QSYS and IP files, synthezise, place and route the FPGA design and build the rbf-file.

Note: If you're running Quartus Lite you might need to build via the GUI since script support is limited. It might also be necessary to convert the sof to rbf manually in the Convert Programming File GUI. Be sure to choose passive parallel x16 and enable compression.

You can clean up generated files with git clean -fdx.

Build U-Boot, Linux Kernel and Buildroot

Understanding how to create a Linux bootable SD card for the HPS from scratch can be quite daunting, especially for beginners. This chapter was heavily inspired by other guides such as [1], [2] and [3]. The goal of this chapter is to make creating the SD card as straightforward and simple as possible.

The following step by step instructions show how to build an SD card with the mainline Linux Kernel, U-Boot, and the Buildroot root file system.

Prerequisites

A Ubuntu 22.04 system was used for this build, but most Linux systems should work fine.

# For building U-Boot and the Linux kernel
sudo apt install libncurses-dev flex bison openssl \
        libssl-dev dkms libelf-dev libudev-dev libpci-dev \
        libiberty-dev autoconf bc libmpc-dev libgmp-dev

Create a directory to build everything in.

mkdir -p ~/de10
cd ~/de10

Get an ARM toolchain

Download the latest stable armebv7-eabihf / glibc toolchain from bootlin.

# cd to de10 directory
mkdir toolchain
cd toolchain
wget https://toolchains.bootlin.com/downloads/releases/toolchains/armv7-eabihf/tarballs/armv7-eabihf--glibc--stable-2020.08-1.tar.bz2
tar -xf armv7-eabihf--glibc--stable-2020.08-1.tar.bz2
rm armv7-eabihf--glibc--stable-2020.08-1.tar.bz2
# The CROSS_COMPILE variable must be set in any terminal used to build U-boot or the kernel
export CROSS_COMPILE=$PWD/armv7-eabihf--glibc--stable-2020.08-1/bin/arm-linux-

Build the U-boot bootloader

Make sure CROSS_COMPILE variable is still set in the environment.

# cd to de10 directory
git clone https://github.com/u-boot/u-boot.git
cd u-boot
# This is the latest version at time of writing
git checkout v2023.04
# Configure the the DE10 nano Intel FPGA SoC
make ARCH=arm socfpga_de10_nano_defconfig
# Optional: run make ARCH=arm menuconfig to have a play around
make ARCH=arm -j $(nproc)
# Desired output file is: u-boot/u-boot-with-spl.sfp

The defconfig for DE10-nano is in u-boot/configs/socfpga_de10_nano_defconfig. When this config is set, u-boot/arch/arm/mach-socfpga/Kconfig sets the device to: u-boot/board/terasic/de10-nano/. In u-boot/board/terasic/de10-nano/qts (qts = Quartus) there are 4 files that set ram timing, pin MUXing, and PLL settings. The defaults will work for most applications, but if required they can be changed manually, or can be generated from the BSP handover files generated by the Intel Quartus software. See u-boot/docs/README.socfpga for more info.

Build the Linux kernel

Make sure CROSS_COMPILE variable is still set in the environment.

# cd to de10 directory
git clone https://github.com/torvalds/linux.git
cd linux
# This is the latest version at time of writing
git checkout v6.5
# Configure kernel
make ARCH=arm socfpga_defconfig
make ARCH=arm menuconfig

Set the following kernel options:

  • Under General setup and uncheck "Automatically append version information to the version string" (optional).
  • Under File systems, enable "Overlay Filesystem Support" and all the options under it.
  • Under File systems, Pseudo File Systems, Enable "Userspace-driven configuration filesystem".

Build the kernel:

# Compile kernel - This will take several minutes
make ARCH=arm LOCALVERSION=zImage -j $(nproc)
# Desired output file is: linux/arch/arm/boot/zImage

# Optionally save the config for future use
make savedefconfig
mv defconfig arch/arm/configs/socfpga_de10_defconfig

Make a Buildroot root file system

This guide leads through the root file system generation. Clone and configure Buildroot:

mkdir rootfs
cd rootfs
git clone https://github.com/buildroot/buildroot
cd buildroot
git branch -a
git checkout <the branch you want>
make nconfig

Configure the buildroot in this window:

  • Target options → Target Architecture → ARM (little endian)
  • Target options → Target Architecture Variant → cortex-A9
  • Target options → Target ABI → EABI
  • Target options → Enable NEON SIMD extension support
  • Target options → Floating point strategy → NEON
  • Toolchain → Toolchain type → Buildroot toolchain
  • System Configuration → System hostname → System Configuration → System banner →
  • System Configuration → Init System → BusyBox
  • System Configuration → /dev management → Dynamic using devtmpfs only
  • System Configuration → Enable root login with password
  • System Configuration → Root password → root
  • System Configuration →Enable Run a getty (login prompt) after boot
  • Filesystem images → Enable tar the root filesystem
  • Remember to also install desired compents such as nano, openssh, compilers, etc.
  • Save the configuration via F6 → Enter → Enter
  • Exit the configuration menu via F9

Configure BusyBox, e.g. to enable ethernet:

make busybox-menuconfig

Generate the root filesystem:

make all

After compilation the root filesystem (rootfs.tar) is in folder buildroot/output/images/

Create the SD card image

Create a blank image file: Create at least a 1 GB image, and connect it as a loop device.

# cd to de10 directory
sudo dd if=/dev/zero of=de10_nano_sd.img bs=1G count=1
sudo losetup --show -f de10_nano_sd.img
# Make sure you note the name of the loop device that is used.
# Typically: /dev/loopX where X is a number.

Run fdisk.

# Partition the image
sudo fdisk /dev/loopX
# Make the U-Boot and SPL partition:
n <Enter>, p <Enter>, 3 <Enter>, <Enter>, +1M <Enter>, t <Enter>, a2 <Enter>
# Make the kernel partition:
n <Enter>, p <Enter>, 1 <Enter>, <Enter>, +254M <Enter>, t <Enter>, 1 <Enter>, b <Enter>
# Make the Root Filesystem partition:
n <Enter>, p <Enter>, 2 <Enter>, <Enter>, <Enter>
# Check partitions:
p <enter>

Expected output:

Device       Boot  Start     End Sectors  Size Id Type
/dev/loop0p1        4096  524287  520192  254M  b W95 FAT32
/dev/loop0p2      524288 2097151 1572864  768M 83 Linux
/dev/loop0p3        2048    4095    2048    1M a2 unknown

Write the partitions

w <Enter>

Ignore the usual "Re-reading the partition table failed.: Invalid argument" error.

Load the partitions:

sudo partprobe /dev/loopX

ls /dev/loopX* should show:

/dev/loopX  /dev/loopXp1  /dev/loopXp2  /dev/loopXp3

Create the filesystems

sudo mkfs -t vfat /dev/loopXp1
sudo mkfs -t ext4 /dev/loopXp2

Copy over U-BOOT. Remember to change /dev/loopX the the right value.

# cd to de10 directory
sudo dd if=./u-boot/u-boot-with-spl.sfp of=/dev/loopXp3 bs=64k seek=0 oflag=sync

Copy Kernel and device tree. There is a copy of the dtb file in the dts folder as well.

# cd to de10 directory
mkdir fat
sudo mount /dev/loopXp1 fat
sudo cp linux/arch/arm/boot/zImage fat
sudo cp u-boot/arch/arm/dts/socfpga_cyclone5_de10_nano.dtb fat

Generate extlinux file

# cd to de10 directory
echo "LABEL Linux Default" > extlinux.conf
echo "    KERNEL ../zImage" >> extlinux.conf
echo "    FDT ../socfpga_cyclone5_de10_nano.dtb" >> extlinux.conf
echo "    APPEND root=/dev/mmcblk0p2 rw rootwait earlyprintk console=ttyS0,230400n8" >> extlinux.conf
sudo mkdir -p fat/extlinux
sudo cp extlinux.conf fat/extlinux
sudo umount fat
rm extlinux.conf

Copy root filesystem. If you need to make changes to it, now is a good time. You might also need to adjust the folder for rootfs.tar.

# cd to de10 directory
mkdir ext4
sudo mount /dev/loopXp2 ext4
cd ext4
sudo tar -xf ../rootfs.tar
# Useful changes can include setting up eth0 in /etc/network/interfaces with
# auto eth0
# iface eth0 inet dhcp
# And also setting up SSH in /etc/ssh/sshd_config: Enable root access, 
# allow password authentication and empty password if you need.
# Also add aliases like alias uh='ls -l --group-directories-first' in 
# /etc/profile
cd ..
sudo umount ext4

Remove loopback.

sudo losetup -d /dev/loopX

Write the image to an SD card

Remember to change /dev/sdX to the right value for your SD card!

# cd to de10 directory
sudo dd if=de10_nano_sd.img of=/dev/sdX bs=64K status=progress
sync

Put the SD card into the DE10-Nano and it should boot up into Buildroot.

USB UART communication

Plug in the Mini-B USB cable into the J4 jack of the device. Use a serial device tool like tio to communicate between the Host PC and the HPS via USB UART. Change the baud rate if necessary. Before booting the HPS, on the Host PC run tio. Remember to change the values depending on which USB port of your Host PC you are using.

# The default should work in U-boot
tio /dev/ttyUSB0
# But sometimes you may need a different baud rate
tio -b 57600 -d 8 -f none -s 1 -p none /dev/ttyUSB0

After powering up you should be able to see the displayed logs of the bootloader. Some versions of U-boot require you to set the bootcmd variable which enables you to automatically boot into Linux. In some other versions this step is not necessary. In the U-boot console type:

setenv bootcmd "run distro_bootcmd"
saveenv

Type run bootcmd to boot into Linux.

If you set up Ethernet in /etc/network/interfaces on the SD card as mentioned above, the eth0 link should come up after a few seconds. Run ip a to find out your IP address. If you haven't already, you can now customize the OS to your needs, e.g. set up SSH.

Loading the FPGA design in U-boot

For the following instructions be sure to have a working USB UART connection from your Host PC to the device.

At this point it is possible to configure the FPGA from the OS. But first you may also want the FPGA design to be configured by default during the booting sequence as well. You should also enable the FPGA to HPS bridges by default if you intend to use them. To do so, after reseting the HPS, quickly interrupt the autoboot sequence by hitting return. In the U-boot console type:

setenv load_fpga "load mmc 0:1 '\$loadaddr' fpga.rbf; dcache flush; fpga load 0 '\$loadaddr' '\$filesize'; bridge enable;"
setenv bootcmd "run load_fpga; run distro_bootcmd"
saveenv

You can now run load_fpga from the U-boot console to configure the FPGA design. From now on this command will also be run automatically during the booting sequence. Run reset to reboot or run bootcmd to boot into Linux.

TODO Note: All of this can also be done during U-boot compilation so that no further changes in U-boot are required.

Default Environment: CONFIG_EXTRA_ENV_SETTINGS

Define this to contain any number of null terminated
strings (variable = value pairs) that will be part of
the default environment compiled into the boot image.

For example, place something like this in your
board's config file:

#define CONFIG_EXTRA_ENV_SETTINGS \
    "myvar1=value1\0" \
    "myvar2=value2\0"

Warning: This method is based on knowledge about the
internal format how the environment is stored by the
U-Boot code. This is NOT an official, exported
interface! Although it is unlikely that this format
will change soon, there is no guarantee either.
You better know what you are doing here.

Ethernet communication

Use SSH to communicate between the Host PC and the HPS via Ethernet. One of the main benefits is the seamless transfer of files like the rbf-file between Host PC and HPS. This way it is possible to flash a new rbf on the SD card within around three seconds, which is a huge benefit compared to the traditional flashing process for FPGAs which can take many minutes. Use the files in the util folder as a template for basic understanding on how SSH and SCP commands are utilized in this context.

The other obvious advantage is the ability to easily connect to the device as long as the Host PC and the device are in the same network.

Run util/warm_flash_and_config.sh on the Host PC in order to flash and configure the FPGA remotely. The previously built fpga_rbf_load file needs to be in the /home/root directory. You also need the to have the rbf-file in the build folder. Remember to keep the HPS IP configuration in the QSYS the same, or otherwise configuring such an rbf can fail, or even crash the HPS.

One way to observe a successful FPGA reconfiguration is to consecutively configure two rbfs with different LEDs flashing.

Another way is to read and write on FPGA Memory Mapped Registers before reconfiguring the FPGA.

Build the FPGA Config Tool

The U-boot or OS can configure the FPGA via the FPGA Manager. To access it use the FPGA Config Tool which runs on any embedded Linux. Get the appropriate cross compiler with:

sudo apt install gcc-arm-linux-gnueabi

In sw/fpga_config_tool run make to build fpga_config_tool. Use it to configure the FPGA from the OS.

Note: If you want to use this tool on other boards, you might need to change the line char rbf_file [32] = "sdcard/fpga.rbf"; and also uint8_t cdratio = 0x3; in the main.c. It might also be necessary to set a different target for cross compilation, e.g. CROSS_COMPILE = arm-linux-gnueabihf- in the makefile.

Access the FPGA logic via HPS

On Buildroot you can utilize the devmem command to access the entire physical address space, including the FPGA Slaves (AXI), the FPGA Lightweight (AXI Lite), the common SDRAM and more. Refer to the Cyclone V HPS Technical Reference Manual. Refer to src/soc.qsys in Quartus for FPGA memory mapped slave base addresses.

For a quick example on how to remotely access some FPGA status registers, run util/read_qsys_sysid.sh.

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